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1990 BMW M5 E34 Service and Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: M5 Generation: E34 Model Year: 1990 Codes Chassis Code: E34 👋 Introduction Market Position Positioning: High-performance luxury sedan, a benchmark for its era....
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🏷️ Basic Information
Identification
Make:
BMW
Model:
M5
Generation:
E34
Model Year:
1990
Codes
Chassis Code:
E34
👋 Introduction
Market Position
Positioning:
High-performance luxury sedan, a benchmark for its era.
Competitive Analysis
Competitors:
Mercedes-Benz 500E, Audi V8 Quattro, Jaguar XJ-S.
Key Features
Vehicle Focus:
Emphasis on driving dynamics, a potent naturally aspirated engine, and understated luxury.
Manual Value Proposition
Benefit:
Enables DIY maintenance and repair, reducing reliance on costly dealership services and providing in-depth understanding of the vehicle's complex systems.
📋 Manual Details
Coverage Areas
Title:
1990 BMW M5 E34 Service and Repair Manual
Description:
Vehicle specific repair and service manual for the 1990 BMW M5 E34, covering all models and all repairs A-Z.
Covered Models:
All variants of the 1990 BMW M5 E34
Page Count
Estimated Page Count:
Extensive (exact count not provided, but described as comprehensive and complete)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, diagnostics, and repair.
Engine Control System:
ECU diagnostics, sensor readings, actuators, and tuning.
Fuel System:
Fuel pump, injectors, pressure regulator, fuel lines, and emissions.
Emission Control:
Catalytic converter, O2 sensors, EGR, evaporative emissions.
Intake Exhaust Cooling:
Air intake system, exhaust manifold, catalytic converter, radiator, coolant system.
Lubrication System:
Oil pump, oil filter, oil passages, oil pressure diagnostics.
Ignition Starting Charging:
Spark plugs, ignition coils, starter motor, alternator, battery.
Automatic Transmission:
Service, repair, and diagnostics for automatic transmissions.
Manual Transmission:
Service, repair, and diagnostics for manual transmissions.
Clutch:
Clutch system diagnosis, repair, and replacement.
Drivetrain:
Propeller shaft, driveshaft, differential, axle repair.
Suspension:
Front and rear suspension components, alignment, shock absorbers.
Steering:
Steering column, power steering system diagnosis and repair.
Brakes:
Brake system service, ABS diagnostics, brake pad and rotor replacement.
Parking Brake:
Parking brake system adjustment and repair.
Air Conditioning:
AC system service, refrigerant recharge, component diagnosis.
Supplemental Restraint System:
Airbag system diagnosis and repair, seat belt maintenance.
Engine Immobilizer:
Immobilizer system information and troubleshooting.
Cruise Control:
Cruise control system diagnostics and repair.
Wiper Washer:
Wiper and washer system troubleshooting and repair.
Door Locks:
Door lock mechanisms and central locking system.
Instrumentation Meter:
Instrument cluster, gauges, and warning lights.
Audio Visual:
Audio system components and wiring.
Horn:
Horn system diagnosis and repair.
Glass Mirror:
Windshield, glass, and mirror replacement and adjustments.
Instrument Panel:
Instrument panel removal, installation, and repair.
Seats:
Seat removal, installation, and adjustment.
Hood Door:
Hood and door mechanisms, hinges, and latches.
Exterior Interior Trim:
Body panels, interior trim components, and their removal/installation.
Electrical System:
Comprehensive electrical troubleshooting and component testing.
Multiplex Can Communication:
Information on multiplexed electrical systems and CAN communication (where applicable).
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, belt inspections.
Diagnostic Troubleshooting:
Step-by-step troubleshooting guides for various systems and common faults.
Component Removal Installation:
Detailed instructions for removing and reinstalling all major and minor components.
Rebuilding Overhaul:
Complete rebuild procedures for engines, transmissions, and other major assemblies.
Wiring Schematics:
Full electrical wiring diagrams for all vehicle systems.
Specifications Data:
Torque values, clearances, tolerances, and other critical data.
Technical Depth
Depth:
Factory-level detail, covering everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical system troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Windows (Vista32, Vista64, XP, ME, 98, NT, 2000) and Mac
Requirements:
Adobe PDF Reader, Winzip (free online)
Print Quality
Printability:
All pages are printable, allowing users to print only necessary sections.
Image Zoom:
Images and diagrams can be blown up and printed in enlarged copies.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
S38B36
Engine Type:
Inline-6, Naturally Aspirated
Displacement:
3.6 Liters (3535 cc)
Performance
Horsepower:
Approx. 315 hp @ 6100 rpm
Torque:
Approx. 266 lb-ft (360 Nm) @ 4750 rpm
Fuel System
Fuel Delivery:
Bosch Motronic Electronic Fuel Injection
Fuel Type:
Unleaded Premium Gasoline (91+ Octane)
🔧 Transmission
Standard
Type:
5-Speed Manual (Getrag 265/6)
Optional
Type:
N/A for 1990 M5 E34
Features
Clutch Type:
Hydraulically actuated single-plate dry clutch
📐 Dimensions
Exterior
Length:
Approx. 4730 mm (186.2 in)
Width:
Approx. 1751 mm (68.9 in)
Height:
Approx. 1420 mm (55.9 in)
Weights
Curb Weight:
Approx. 1700 kg (3748 lbs)
Gross Vehicle Weight:
Approx. 2200 kg (4850 lbs)
🛡️ Safety Features
Ratings
Era Specific Ratings:
While official NCAP ratings are not available for this era, the E34 chassis was known for its robust construction.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional (ASC/ASC+T)
Passive Features
Airbags:
Driver's side airbag standard from 1990 onwards.
Seatbelts:
Pretensioner seat belts
💡 Technology Features
Infotainment
Audio System:
Factory-installed premium sound system, often with cassette player. Manual covers basic diagnostics and speaker replacement.
Driver Assistance
ABS:
Integral to the car's active safety and braking performance.
Connectivity
Multiplex Wiring:
Early forms of multiplexing in certain circuits, detailed in electrical diagrams.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles (12,000 - 16,000 km) or annually, depending on driving conditions.
Spark Plug Replacement:
Refer to manual; typically around 30,000 - 60,000 miles depending on plug type.
Coolant Flush:
Every 2 years or 30,000 miles.
Fluid Specifications
Engine Oil:
Refer to manual; typically synthetic 5W-30 or 5W-40 API SG/SH or higher.
Transmission Fluid:
Refer to manual; typically for manual transmission: ATF Type F or Dexron III compatible; for automatic: Dexron III compatible.
Brake Fluid:
DOT 4.
Coolant:
BMW Blue Antifreeze/Coolant (50/50 mix with distilled water).
Known Issues
Engine Mounts:
Common wear item, can lead to increased vibration.
S38 Timing Chain Tensioner:
Early versions could fail; manual covers inspection and replacement.
Rear Spring Perches:
Can rust and fail, particularly in areas with road salt.
Fuel Pump Relay:
Known to fail, causing starting issues.
📚 Vehicle History
Brand Heritage
Bmw Performance Focus:
BMW's long-standing tradition of building driver-focused performance sedans.
Model Evolution
E34 Development:
The E34 generation marked a significant evolution in BMW design, introducing more aerodynamic lines and advanced technology.
M5 Lineage:
The E34 M5 continued the M5 legacy, representing the pinnacle of performance and engineering for the 5 Series.
Production
Production Years:
E34 M5 produced from 1988 to 1995 (European); 1990-1993 (North American).
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Widely lauded by automotive journalists for its driving dynamics and performance capabilities at the time of its release.
Motoring Contributor:
Considered one of the finest sports sedans of its era, influencing future performance vehicle design.