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1990 Jaguar XJ6 Service Repair Manual 90

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🏷️ Basic Information Identification Make: Jaguar Model: XJ6 Year: 1990 Chassis Code: XJ40 Market Segment: Luxury Sedan 👋 Introduction Market Position Positioning: Premium Luxury Sedan Competitive Analysis Competitors: BMW 7...
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Sku: 267920
1990 Jaguar XJ6 Service Repair Manual 90
🏷️ Basic Information
Identification
Make:
Jaguar
Model:
XJ6
Year:
1990
Chassis Code:
XJ40
Market Segment:
Luxury Sedan
👋 Introduction
Market Position
Positioning:
Premium Luxury Sedan
Competitive Analysis
Competitors:
BMW 7 Series, Mercedes-Benz S-Class, Audi V8 Quattro, Cadillac DeVille
Key Features
Design Philosophy:
Elegant styling, sophisticated engineering, emphasis on comfort and refinement
Value Proposition:
Cost-effective alternative to other European luxury brands, high level of craftsmanship
📋 Manual Details
Coverage Areas
Primary Coverage:
All 1990 Jaguar XJ6 Models
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (Multiple PDF Sections)
📖 Manual Coverage
Systems Covered
Engine:
Yes, including inline-six variants
Transmission:
Yes, automatic and manual (if applicable)
Fuel System:
Yes, including fuel injection
Ignition System:
Yes
Cooling System:
Yes
Exhaust System:
Yes
Brakes:
Yes, including ABS
Suspension:
Yes, including self-leveling (if equipped)
Steering:
Yes, including power steering
Electrical System:
Yes, comprehensive wiring schematics
Climate Control:
Yes, including HVAC
Bodywork:
Yes, exterior and interior
Interior Trim:
Yes
Body Controls:
Yes, power windows, locks, etc.
Procedures Included
Routine Maintenance:
Yes, oil changes, filter replacements, fluid checks
Scheduled Maintenance:
Yes, interval-based servicing
Diagnostic Troubleshooting:
Yes, extensive fault finding guides
Component Repair Overhaul:
Yes, detailed step-by-step procedures for major overhauls
Electrical Component Replacement:
Yes, including specific diagnostics for ECUs and sensors
Brake System Maintenance Repair:
Yes, including ABS bleed procedures
Suspension Component Replacement:
Yes, including ride height adjustments
Fuel Injector Cleaning Replacement:
Yes
Engine Timing Adjustment:
Yes
Transmission Fluid Change Overhaul:
Yes
Body Panel Alignment Repair:
Yes
Wiring Harness Repair:
Yes
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts
Diagnostic Capabilities:
Advanced, with detailed symptom-to-cause charts and electrical troubleshooting
Rebuild Procedures:
Complete, covering major mechanical components
Torque Specifications:
Included for all critical fasteners
Clearances Tolerances:
Provided for engine and transmission components
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable if OCR'd, though not explicitly stated
Print Quality
Print Recommendation:
High-quality printing recommended for clarity of schematics and diagrams
Binding Type
Binding Recommendation:
Loose-leaf or spiral-bound for workshop use
Paper Type
Paper Recommendation:
Durable paper for frequent handling
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.6L (3590cc) DOHC Inline-6 (AJ6)
Engine Type
Bore X Stroke:
94.0 mm x 86.7 mm
Performance
Horsepower:
Approximately 220-225 hp @ 5100-5300 rpm
Torque:
Approximately 230-235 lb-ft @ 3300-3500 rpm
Fuel System
Fuel Delivery:
Bosch L-Jetronic Fuel Injection
Fuel Type
Required Octane:
Premium Unleaded (91 Octane Recommended)
Compression Ratio
Ratio:
9.3:1
Engine Management
ECU:
Jaguar Electronic Control Unit (ECU)
🔧 Transmission
Standard
Type:
ZF 4HP22 EH 4-Speed Automatic Transmission
Optional
Type:
Rarely, manual transmissions (e.g., Getrag) might have been available in certain markets, but automatic was predominant.
Features
Electronic Control:
EH (Electronic Hydraulic) control for improved shift quality and performance
Fluid Type
Transmission Fluid:
Dexron-III / Mercon Automatic Transmission Fluid
📐 Dimensions
Exterior
Length:
Approx. 4985 mm (196.3 in)
Width:
Approx. 1795 mm (70.7 in)
Height:
Approx. 1385 mm (54.5 in)
Wheelbase
Wheelbase:
Approx. 2870 mm (113.0 in)
Weights
Curb Weight:
Approx. 1700-1800 kg (3750-3970 lbs)
Gross Weight Rating:
Typically around 2300 kg (5070 lbs)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited standardized testing data available for this era compared to modern standards. Focus on Jaguar's internal safety engineering.
Active Features
ABS:
Yes, Anti-lock Braking System (Bosch ABS)
Passive Features
Airbags:
Driver-side airbag standard for 1990 model year.
Seatbelts:
Front and rear seatbelts, likely with pre-tensioners for front occupants.
Body Structure:
Designed with crumple zones and a reinforced passenger cell, typical of Jaguar's safety focus.
💡 Technology Features
Infotainment
Audio System:
Premium Jaguar-branded cassette stereo system with optional CD player.
Controls:
Dash-mounted controls, steering wheel audio controls may be present on some models.
Driver Assistance
Cruise Control:
Standard feature
Trip Computer:
May be present on higher trim levels.
Connectivity
Original Connectivity:
Limited to factory-installed radio and power accessories.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-6,000 miles or 6-12 months, depending on driving conditions (refer to manual for specifics).
Major Service Interval:
Spark plug replacement, coolant flush, transmission fluid change recommended at higher mileages (e.g., 30,000-60,000 miles).
Fluid Specifications
Engine Oil:
API SG/SH, SAE 10W-30 or 10W-40 (check manual for specific viscosity recommendations based on climate).
Coolant:
Ethylene Glycol based antifreeze, mixed 50/50 with distilled water. Jaguar specifies specific coolant types, consult manual.
Brake Fluid:
DOT 3 or DOT 4 Hydraulic Brake Fluid.
Power Steering Fluid:
Jaguar specified fluid or equivalent (e.g., Dexron-III in some cases, verify with manual).
Known Issues
Common Problems:
Electrical gremlins (Lucas electrics), head gasket leaks, oil cooler hose failures, sun roof drains clogging, suspension bush wear.
Part Numbers
Oil Filter:
Example: Fram PH2/PH16, Mann W940/30, Purflux LS746 (verify with manual).
Air Filter:
Example: Fram CA3071, Mann C36100 (verify with manual).
📚 Vehicle History
Brand Heritage
Heritage:
Jaguar has a long-standing reputation for luxury, performance, and elegant automotive design dating back to the 1930s.
Model Evolution
Model Lineage:
The XJ6 is the flagship sedan of Jaguar, evolving through several generations of luxury and refinement.
Production
Production Era:
The XJ40 generation (which includes the 1990 model) was produced from 1986 to 1994.
Manufacturing Location:
Coventry, England
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 1990 model year are not prominently cited, the XJ series has historically been recognized for its comfort, luxury, and driving dynamics.
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