Rivals:
BMW 5 Series, Mercedes-Benz E-Class, Audi 100/A6, Lexus LS
Design Philosophy:
Italian styling by Pininfarina, front-wheel drive platform shared with other Fiat Auto brands.
Target Audience:
Discerning buyers seeking performance, style, and a luxurious driving experience with a distinct European flair.
Unique Selling Proposition
Value Proposition:
Empowers owners and technicians to maintain and repair the Alfa Romeo 164 with professional-level accuracy, saving costs and ensuring longevity.
Primary Focus:
Repair and Overhaul
Assumed Technician Skill:
Fully conversant with general automobile practices
Estimated Page Count:
N/A (PDF format, variable based on rendition)
Type:
Workshop Repair Service Manual
Delivery Format:
PDF (Electronic Delivery via Email)
Powertrain:
Engine, Fuel System, Ignition System, Lubrication System, Exhaust System
Chassis And Body:
Body, Electrical System
Transmission:
Transmission (Disassembly and Assembly)
Suspension And Steering:
Implicitly covered within chassis and general repair sections.
Brake System:
Covered within electrical and general repair sections, including diagnostics and component replacement.
Cooling System:
Included within engine maintenance and repair sections.
Fuel Delivery System:
Detailed coverage of fuel pumps, injectors, fuel lines, and filters.
Routine Tasks:
Tune-ups, Maintenance
Repair Tasks:
Removal & Install Procedures, Assemblies & Disassemblies, Engine Disassembly, Transmission Disassembly
Troubleshooting:
Provides diagnostic flowcharts and procedures for identifying and rectifying common faults.
Diagnostic Capabilities:
Diagnostic and repair procedures for troubleshooting
Special Aspects:
Emphasizes special aspects of the product, includes instructions for proprietary components
Rebuild Procedures:
Covers engine and transmission disassembly for complete rebuilds.
Airbags:
Driver and Passenger Airbags (standard on later models/markets)
Braking System:
Anti-lock Braking System (ABS)
Traction Control:
Traction Control System (TCS) available on some models
Crash Test Performance:
Information may be limited or varied by market; manual focuses on repair rather than crash ratings.
Audio System:
Factory premium audio systems often featured cassette players and radio, with options for CD changers.
Display Technology:
Basic digital displays for climate control and radio. No integrated navigation or advanced infotainment in the modern sense.
Cruise Control:
Standard on most models, electronically controlled.
Climate Control:
Automatic climate control (ECC - Electronic Climate Control) available on higher trims.
Oil Change Interval:
Refer to manual for specific mileage/time intervals (typically 5,000-7,500 miles or 6-12 months)
Timing Belt Replacement:
Crucial for V6 engines, typically every 50,000-60,000 miles or as per manual's recommendation, to prevent catastrophic engine damage.
Engine Oil:
Refer to manual for viscosity grade (e.g., 10W-40 or 15W-50 depending on climate) and API/ACEA specifications.
Coolant:
Ethylene Glycol based, typically a 50/50 mix with distilled water. Refer to manual for specific type and capacity.
Brake Fluid:
DOT 3 or DOT 4. Refer to manual for exact specification and replacement interval.
Transmission Fluid Manual:
GL-4 Gear Oil, viscosity as per manual (e.g., 75W-90).
Transmission Fluid Automatic:
ATF Dexron III or equivalent for ZF automatic transmission. Refer to manual for exact specification and capacity.
Power Steering Fluid:
Hydraulic fluid compatible with power steering systems, refer to manual for specific type.
Common Wear Items:
Suspension bushings, HVAC blower motor, electric window regulators, ignition coil packs, ABS sensors.
Engine Specific:
Potential for oil leaks from valve covers and oil pan gaskets, timing belt tensioner failure if not replaced proactively.
Electrical Gremlins:
Can be susceptible to electrical issues due to age and complex wiring harnesses; thorough diagnosis is key.
Corrosion:
While Italian cars of this era were generally well-built, rust can be a concern in certain climates, especially around wheel arches and sills. Manual provides body repair guidance.
Special Tools:
Manual highlights the need for specialized Alfa Romeo tools for certain adjustments and repairs.
Torque Specifications:
Essential for proper assembly and preventing component damage; detailed torque values provided in the manual.
Heritage Focus:
Sporty driving dynamics, passionate engineering, and distinctive Italian design.
Design Era:
Designed in the late 1980s, representing Alfa Romeo's foray into the premium executive sedan market.
Facelift:
The 1991-1994 period represents the early production phase of the 164, with later updates occurring in subsequent years.
Manufacturing Period:
1987-1997 (globally), 1991-1994 specifically covered by this manual.
Manufacturing Location:
Milan, Italy (Alfa Romeo's historic production facility)
