Positioning:
A robust and capable full-size SUV/truck built for utility and off-road use, competing in a segment with vehicles like the Chevrolet K5 Blazer/Tahoe, Ford Bronco, and Jeep Grand Cherokee.
Vehicle Type:
Full-size, body-on-frame SUV
Platform:
Based on Dodge's D/W series pickup truck platform, providing inherent durability and towing capability.
Target Audience:
Individuals and families seeking a rugged, spacious, and capable vehicle for work, towing, hauling, and off-road adventures.
Segment Competitors:
Ford Bronco, Chevrolet K5 Blazer/Tahoe, Jeep Cherokee (XJ) and Grand Wagoneer (ZJ).
Coverage Type:
Comprehensive Workshop Service and Repair
Specific Systems:
HVAC system, fuel tank and lines, emission control systems, drive axles and differentials, cooling fan and shroud, steering column, instrument cluster.
Estimated Page Count:
Extensive (typically 1000+ pages for a full workshop manual)
Type:
Service Repair Manual
Engine Systems:
Engine mechanical, fuel system, ignition system, lubrication system, cooling system, exhaust system, engine management/diagnostics
Drivetrain Systems:
Transmission (automatic & manual), transfer case (if applicable), drive shafts, differentials, axles
Suspension Steering:
Front suspension (independent or solid axle depending on model), rear suspension (leaf springs), steering system (power steering components)
Brake System:
Front disc brakes, rear drum brakes, parking brake system, hydraulic system
Electrical Electronics:
Battery, charging system, starting system, lighting, instrumentation, power accessories, wiring diagrams
Body Chassis:
Body structure, doors, glass, interior trim, exterior trim, frame, bumpers
Chassis And Frame:
Detailed procedures for inspecting and repairing the frame, suspension mounting points, and body mounts.
Towing And Hauling:
Information related to towing packages, trailer wiring, and payload capacity considerations.
Maintenance Procedures:
Routine checks, fluid changes, filter replacements, lubrication, tune-ups
Repair Procedures:
Removal and installation of major components, engine rebuilding, transmission overhaul, brake component replacement, suspension and steering repair
Diagnostic Procedures:
Troubleshooting guides, diagnostic trouble codes (if applicable), symptom-based diagnostics
Body Repair:
Covers repair and adjustment of body panels, doors, hinges, latches, glass, and interior trim components.
Torque Specifications:
Provides essential torque specifications for all critical fasteners, crucial for proper assembly and safety.
Troubleshooting:
Comprehensive troubleshooting guides for common drivability, electrical, and mechanical issues.
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls, including detailed disassembly and reassembly instructions.
Wiring Diagrams:
Includes detailed electrical system wiring diagrams for troubleshooting and repair of all electrical components.
Diagnostic Charts:
Includes diagnostic flowcharts and symptom tables to assist technicians in identifying the root cause of problems.
Special Tools:
Identifies and illustrates special tools recommended or required for specific adjustments and repairs.
Engine Options:
Likely includes V8 gasoline engines (e.g., 318ci/5.2L LA engine, potentially 360ci/5.9L LA engine) and the Cummins 6BT Turbo Diesel engine (5.9L).
Engine Code Example Gas:
318 (for 5.2L V8)
Engine Code Example Diesel:
6BT (for 5.9L Turbo Diesel)
Horsepower Torque:
Specifications vary by engine and year. Diesel variants are known for high torque for towing.
Fuel Delivery:
Gasoline engines typically use throttle body injection (TBI) or multi-point fuel injection (MPI). Diesel engines use a Bosch inline injection pump.
ECU Type:
Engine Control Unit (ECU) for gasoline engines, managing fuel delivery, ignition timing, and emissions. Diesel typically relies on mechanical control with electronic boost control.
Wheelbase:
Approx. 118.5 inches (specific to the D250 model based on the Ram pickup).
Curb Weight:
Varies significantly based on engine and configuration, but typically in the 4,500-5,500 lb range.
Towing Capacity:
High, especially with diesel engines, often exceeding 8,000 lbs when properly equipped.
Oil Change Interval:
Typically 3,000-5,000 miles or 3-6 months, depending on oil type and driving conditions. Diesel engines may have longer intervals with synthetic oils.
Transmission Fluid Change:
Every 30,000-60,000 miles, or as specified in the manual for the specific transmission.
Engine Oil Type:
Viscosity grade will typically be 10W-30 or 10W-40 for gasoline engines, and 15W-40 for diesel engines. Check manual for exact API service classification.
Coolant Type:
Ethylene glycol based coolant, typically a green OAT (Organic Acid Technology) or HOAT (Hybrid Organic Acid Technology) formulation. Capacity varies, but around 4-5 gallons.
Transmission Fluid Type:
ATF+3 (or equivalent Mopar specification) for automatic transmissions, gear oil for manual transmissions and differentials.
Common Wear Items:
Radiator, water pump, brake components (rotors, pads, shoes), ball joints, tie rod ends, exhaust system components, fuel pumps, starter motors.
Diesel Specific Concerns:
Glow plugs, injection pump maintenance, potential for head gasket issues if overheated, turbocharger health.
Electrical Gremlins:
Aging wiring harnesses, corrosion in connectors, and failing electronic components can lead to intermittent issues.
Dodge Truck Legacy:
Dodge has a long-standing reputation for producing rugged and capable trucks, and the Ramcharger is an extension of this heritage, offering SUV practicality with truck underpinnings.
Generation Context:
The 1991-1994 models represent the second generation of the Ramcharger, built on the redesigned Dodge Ram pickup platform, featuring updated styling and powertrains, including the introduction of the celebrated Cummins turbodiesel.
Manufacturing Location:
Typically St. Louis, Missouri Assembly Plant.
