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DODGE STEALTH Service Repair Manual 1991-1994

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🏷️ Basic Information Identification Make: Dodge Model: Stealth Model Generation: First Generation Model Year Start: 1991 Model Year End: 1994 Codes Platform Code: Mitsubishi MZ-2 (HZ) platform 👋 Introduction Market...
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DODGE STEALTH Service Repair Manual 1991-1994
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Stealth
Model Generation:
First Generation
Model Year Start:
1991
Model Year End:
1994
Codes
Platform Code:
Mitsubishi MZ-2 (HZ) platform
👋 Introduction
Market Position
Positioning:
The Dodge Stealth was a rebadged Mitsubishi 3000GT/GTO, offering a sporty and high-performance coupe option in Dodge's lineup during the early to mid-1990s.
Competitive Analysis
Competitors:
Competed against other performance coupes of its era such as the Toyota Supra, Nissan 300ZX, Mazda RX-7, and Chevrolet Corvette.
Key Features
Distinguishing Features:
Known for its advanced technology (for the time) including optional active aerodynamics, all-wheel drive, and all-wheel steering (on higher trims).
📋 Manual Details
Coverage Areas
All Models Covered:
True
All Repairs Covered:
A-Z
Page Count
Estimated Page Count:
Detailed content implies substantial page count, likely exceeding 1000 pages in full format.
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Delivery Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine And Clutch:
Comprehensive coverage including diagnosis, repair, overhaul, and component replacement for both engine and clutch assemblies.
Transmissions:
Detailed repair procedures for both manual and automatic transmissions, including disassembly, assembly, and troubleshooting.
Cooling Systems:
Covers radiators, fans, water pumps, thermostats, hoses, and coolant flow diagnostics.
Fuel And Exhaust:
Includes fuel injection systems, fuel pumps, injectors, lines, exhaust manifolds, catalytic converters, mufflers, and emission controls.
Ignition And Electrical:
Detailed coverage of ignition systems (spark plugs, coils, distributor), starting and charging systems, battery, lighting, and accessory electrical components.
Brakes And Brake Assembly:
Includes front and rear brake systems (discs/calipers/pads, drums/shoes), hydraulic systems, ABS (if equipped), parking brake, and brake fluid specifications.
Wheels And Tires:
Information on tire pressures, rotation, balancing, and wheel specifications.
Steering And Suspension:
Covers steering gears, power steering systems, suspension components (struts, shocks, control arms, ball joints), alignment specifications, and geometry.
Frame And Bodywork:
Includes chassis, body panel repair, dent removal, welding, rust prevention, and structural components.
Wiring Diagrams:
Comprehensive and detailed electrical wiring schematics for all vehicle systems.
Fault Finding Troubleshooting:
Extensive diagnostic procedures and troubleshooting guides for common and complex issues across all vehicle systems.
Procedures Included
Maintenance And Servicing:
Routine maintenance schedules, fluid checks and changes, filter replacements, and inspection procedures.
Engine Overhaul:
Detailed steps for engine disassembly, inspection, repair, and reassembly, including critical torque specifications.
Transmission Rebuild:
Step-by-step instructions for rebuilding both manual and automatic transmissions.
Brake System Repair:
Procedures for bleeding brake systems, replacing pads, rotors, calipers, and brake lines.
Suspension Component Replacement:
Guidelines for replacing struts, shocks, control arms, tie rods, and other suspension parts.
Electrical Diagnostics:
Troubleshooting electrical gremlins using wiring diagrams and diagnostic tools.
Fuel System Diagnosis:
Procedures for testing fuel pressure, injectors, and fuel pumps.
Bodywork And Paint Repair:
Guidance on minor body repairs, panel alignment, and possibly refinishing.
Technical Depth
Depth:
Professional Level - Covers everything from routine maintenance to complete engine and transmission rebuilds, complex diagnostics, and detailed component repair.
Diagnostic Capabilities:
Advanced troubleshooting and diagnostic procedures for all major systems, including electrical and fuel injection.
Special Tools:
Likely details any specialized tools required for specific procedures.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all operating systems including Windows (95, 98, 2000, Me, XP, Vista, 7, 8, 10, 11) and macOS.
Searchability:
PDF format typically offers full text searchability.
Print Quality
Image And Diagram Quality:
High Quality Pictures & Diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Base:
Mitsubishi 6G72
Engine Type:
60-degree SOHC V6 (later DOHC on Twin Turbo)
Displacement:
3.0 Liters (2972 cc)
Performance
Horsepower Base:
222 hp @ 6000 rpm (Naturally Aspirated)
Torque Base:
206 lb-ft @ 4800 rpm (Naturally Aspirated)
Horsepower Twin Turbo:
300 hp @ 6000 rpm (Twin Turbo models)
Torque Twin Turbo:
307 lb-ft @ 3500 rpm (Twin Turbo models)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Premium Recommended)
Engine Features
Variable Valve Timing:
Available on DOHC models (MIVEC on later twin-turbo versions, though not explicitly branded as such for Stealth).
Forced Induction:
Twin Turbochargers (Garrett T25) on R/T Twin Turbo models.
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Manual Transmission
Optional
Optional Transmission Type:
4-Speed Automatic Transmission (INVECS-II based)
Features
All Wheel Drive:
Available on R/T Twin Turbo and ES models (Active All-Wheel Drive System - AWD).
All Wheel Steering:
Available on R/T Twin Turbo and ES models (ECS - Electronically Controlled Suspension and Steering).
📐 Dimensions
Exterior
Length:
Approx. 178.5 inches (4534 mm)
Width:
Approx. 70.9 inches (1800 mm)
Height:
Approx. 48.2 inches (1224 mm)
Wheelbase:
Approx. 97.2 inches (2469 mm)
Weights
Curb Weight Base:
Approx. 3550 lbs (1610 kg)
Curb Weight Twin Turbo:
Approx. 3815 lbs (1730 kg)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific NHTSA ratings for this era are often unavailable or vary by testing protocol. Refer to the manual for specific guidance on safety systems.
Active Features
ABS:
Anti-lock Braking System (ABS) available on certain trims.
Aws:
All-Wheel Steering (AWS) system for enhanced maneuverability.
Passive Features
Airbags:
Driver and passenger airbags became standard on most models during this period.
Seatbelts:
Three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette and CD player (optional on some models). Bose premium sound system available on higher trims.
Driver Assistance
Active Aerodynamics:
On R/T Twin Turbo models, features include active front and rear spoilers that adjust based on speed.
Ecs:
Electronic Controlled Suspension (ECS) offered variable damping settings.
Connectivity
Cruise Control:
Standard cruise control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (or 6 months), depending on driving conditions. Refer to manual for specific recommendations.
Timing Belt Replacement:
Crucial for 6G72 engines. Recommended replacement interval is typically around 60,000 miles or 5 years due to the interference nature of the engine.
Fluid Specifications
Engine Oil Type:
Refer to manual, but typically SAE 10W-30 or 10W-40 synthetic or semi-synthetic is recommended.
Coolant Type:
Ethylene Glycol-based coolant (e.g., Mopar Antifreeze/Coolant or equivalent).
Transmission Fluid Manual:
GL-4 or GL-5 Gear Oil (specific viscosity to be confirmed in manual).
Transmission Fluid Automatic:
Chrysler ATF+3 or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Problems:
Potential issues can include aging electrical components, ABS system faults, HVAC system problems (especially blower motor resistors), AWD/AWS system sensor issues, and turbocharger wear on twin-turbo models.
Timing Belt Failure Risk:
Critical to adhere to timing belt replacement intervals to avoid catastrophic engine damage due to the interference design.
📚 Vehicle History
Brand Heritage
Dodge Heritage:
Dodge, as part of Chrysler Corporation, historically offered performance-oriented vehicles and sought to compete in various market segments, including the sports car market with the Stealth.
Model Evolution
Evolution Timeline:
The Dodge Stealth was a collaboration with Mitsubishi. It shared its platform with the Mitsubishi 3000GT (GTO in Japan). The Stealth was introduced for the 1991 model year and was produced until 1996, with the manual covering the 1991-1994 range.
Production
Production Location:
Japan (assembled by Mitsubishi)
🏆 Awards & Recognition
Recognitions
General Reputation:
While not a recipient of specific annual awards as prominently as some contemporaries, the Dodge Stealth was recognized for its performance and technology in the sports coupe segment of the early 90s.
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