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Mitsubishi Magna 1991-1996 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Magna Model Generation: TR/TS Series Model Years Covered: 1991, 1992, 1993, 1994, 1995, 1996 👋 Introduction Market Position Vehicle Segment: Mid-size sedan, often...
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Mitsubishi Magna 1991-1996 Workshop Repair Service ManualMitsubishi Magna 1991-1996 Workshop Repair Service ManualMitsubishi Magna 1991-1996 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Magna
Model Generation:
TR/TS Series
Model Years Covered:
1991, 1992, 1993, 1994, 1995, 1996
👋 Introduction
Market Position
Vehicle Segment:
Mid-size sedan, often considered a family car
Market Competitors:
Holden Commodore, Ford Falcon, Toyota Camry, Nissan Maxima
Competitive Analysis
Strengths:
Spacious interior, comfortable ride, often good value for money, reliable engines (especially V6).
Weaknesses:
Interior materials could be better, some electrical gremlins reported in later years, less performance-oriented than some RWD rivals.
Key Features
Chassis Design:
Front-wheel drive platform, transverse engine layout.
Body Styles:
Primarily Sedan, with some Wagon variants (e.g., wagon version might be covered depending on specific manual edition).
Target User:
Designed for mechanical technicians and vehicle owners seeking in-depth repair and maintenance knowledge.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive workshop service and repair
Page Count
Estimated Page Count:
Extensive (typically 500+ pages for this era of workshop manuals)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal and installation, cylinder head, valve train, pistons, connecting rods, crankshaft, lubrication system, cooling system, engine specifications, torque values.
Engine Management:
Fuel injection system (MPI), ignition system, emission control systems (catalytic converter, EGR), sensors and actuators, diagnostic trouble codes (DTCs), ECU diagnostics.
Transmission:
Manual transmission overhaul and repair, automatic transmission overhaul and repair (including fluid changes, filter replacement, component diagnosis, torque converter), clutch system, shift linkage.
Drivetrain:
Front-wheel drive axle shafts, constant velocity joints (CV joints), differential (integral to transaxle), wheel bearings.
Suspension:
Front suspension (MacPherson struts, control arms, stabilizer bar), rear suspension (multi-link independent), shock absorbers, springs, bushings, alignment specifications.
Steering:
Power steering system, steering gear/rack and pinion, steering column, power steering pump, fluid, and hoses.
Brakes:
Front disc brakes, rear disc brakes (on most models), anti-lock braking system (ABS) if equipped, brake system bleeding, master cylinder, calipers, pads, rotors, parking brake system.
Electrical System:
Battery, charging system (alternator, regulator), starting system (starter motor), lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, body control modules, power windows, power locks, mirrors.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, refrigerant handling, compressor, condenser, evaporator, blower motor, control panels.
Body And Interior:
Body panel removal and installation, doors, hood, trunk lid, bumpers, interior trim, seats, dashboard, soundproofing.
Body And Paint:
Corrosion protection, underbody coatings, paint repair recommendations.
Troubleshooting:
Diagnostic charts, symptom-to-cause analysis for common issues.
Procedures Included
Preventive Maintenance:
Oil change procedures, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, tire rotation.
Repair Procedures:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.
Diagnostic Procedures:
System-specific diagnostic tests, use of diagnostic tools, interpretation of diagnostic data.
Adjustment Procedures:
Brake adjustment, clutch adjustment, parking brake adjustment, headlight aiming.
Specification Setting:
Torque specifications for all fasteners, engine timing specifications, ignition timing adjustments.
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine and transmission rebuilds)
Target Audience:
Professional mechanics and experienced DIY enthusiasts
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Typically text-searchable PDF for easy keyword lookup
Print Quality
Quality:
High resolution, suitable for printing
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
6G72 (SOHC V6)
Engine Displacement 1:
3.0 Liters (2972 cc)
Engine Configuration 1:
V6, 60-degree bank angle
Engine Type 1:
Naturally Aspirated, Multi-Point Fuel Injection (MPI)
Horsepower 1:
Approximately 130-145 HP (depending on year and market)
Torque 1:
Approximately 170-185 lb-ft (depending on year and market)
Optional Engine
Engine Code 2:
4G63 (DOHC I4 - less common in this generation for Magna, but variants existed)
Engine Displacement 2:
2.0 Liters (1997 cc) or 2.4 Liters (2351 cc) - common in earlier generations or specific markets
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane rating as per owner's manual, typically 91 RON / 87 AKI)
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) or Distributor-based ignition (depending on specific model variant and year).
🔧 Transmission
Standard
Transmission Type 1:
5-speed Manual Transmission
Optional
Transmission Type 2:
4-speed Automatic Transmission (e.g., F4A33)
Features
Automatic Transmission Features:
Electronically controlled, Overdrive gear, Lock-up torque converter.
Manual Transmission Fluid
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90 or 80W-90 (refer to specific model year for precise specification).
Automatic Transmission Fluid
Automatic Transmission Fluid Type:
Dexron-III or equivalent (e.g., ATF SP-II).
📐 Dimensions
Exterior
Length:
Approx. 4760 mm (Sedan)
Width:
Approx. 1780 mm
Height:
Approx. 1390 mm (Sedan)
Wheelbase:
Approx. 2700 mm
Weights
Curb Weight:
Approx. 1400-1550 kg (depending on engine and features)
Gross Vehicle Weight Rating:
Typically around 1900-2000 kg
🛡️ Safety Features
Ratings
Crash Test Ratings:
No standardized independent crash test ratings (like Euro NCAP or NHTSA) were widely published or enforced for Australian market vehicles of this era in the same way they are today. Focus would be on manufacturer-provided safety features.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option on some models.
Passive Features
Airbags:
Driver's airbag typically standard on later models and optional on earlier ones. Passenger airbag not common for this era.
Seatbelts:
Three-point inertia-reel seatbelts for front and rear occupants.
Body Structure:
Reinforced safety cell, crumple zones designed to absorb impact energy.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with cassette player, optional CD player on higher trims or later models. Basic speaker configurations.
Driver Assistance
Cruise Control:
Available as an option on many models.
Connectivity
Phone Integration:
No factory Bluetooth or integrated smartphone connectivity. Aftermarket solutions would be required.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500-10,000 km or 6-12 months, whichever comes first (refer to manual for exact specification).
Spark Plug Replacement:
Typically 30,000-60,000 km (depending on spark plug type - copper vs. platinum).
Timing Belt Replacement:
Crucial for V6 engines; typically 90,000-100,000 km or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Specification:
API SJ/SL, SAE 10W-30 or 10W-40 (check manual for viscosity based on climate).
Coolant Specification:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Green or orange coolant types might be specified.
Brake Fluid Specification:
DOT 3 or DOT 4.
Known Issues
Common Issues 1:
Timing belt failure (critical maintenance item), radiator leaks, air conditioning system issues (compressor clutch, leaks), worn suspension bushings, occasional electrical component failures (window regulators, central locking).
Common Issues 2:
Head gasket issues on some V6 models (especially if overheated), exhaust manifold cracks, minor trim degradation due to age.
📚 Vehicle History
Brand Heritage
Parent Company:
Mitsubishi Motors Corporation (Japan)
Australian Assembly:
Mitsubishi Australia assembled the Magna domestically, often with significant local engineering and development input.
Model Evolution
Generation:
This covers the TR and TS generations, a significant facelift and update from the preceding Sigma/Magna range.
Tr Ts Differences:
TR (1991-1993) featured a distinct front and rear end design compared to the TS (1994-1996), which received a further facelift with updated styling and features.
Production
Production Location:
Adelaide, South Australia (Mitsubishi Australia)
Market Focus:
Primarily Australian domestic market, but also exported to New Zealand and some Asian markets under various names (e.g., Mitsubishi Diamante in North America, though often with different specifications).
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
While specific awards might be hard to pinpoint for individual model years, the Magna range generally received positive reviews from Australian automotive publications for its comfort, space, and value proposition in its class.
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