Mitsubishi Magna 1991-1996 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Magna Model Code: AW/AX Series Chassis Code: AW, AX Codes Product Sku: MITMGM199196 👋 Introduction Market Position Market Segment: Mid-size family sedan, popular...

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Type: Car

Vendor:

Sku: 425318

Tags: 1991 1992 1993 1994 1995 1996 Car Cars Magna Mitsubishi

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Magna

Model Code:

AW/AX Series

Chassis Code:

AW, AX

Codes

Product Sku:

MITMGM199196

👋 Introduction

Market Position

Market Segment:

Mid-size family sedan, popular in Australia

Competitive Analysis

Key Competitors Era:

Holden Commodore, Ford Falcon

Key Features

Manual Purpose:

To provide comprehensive repair, maintenance, and diagnostic information for DIY enthusiasts and professional mechanics.

Download Method:

Instant Download via Secure Payment Processor

📋 Manual Details

Coverage Areas

Model Years Covered:

1991, 1992, 1993, 1994, 1995, 1996

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full Engine Overhaul, Rebuild, Timing Belt/Chain, Seals, Gaskets, Pistons, Rings, Bearings, Valves, Camshafts, Cylinder Heads

Engine Management:

Fuel Injection System (MPI), Ignition System, Engine Control Unit (ECU), Sensors (MAP, TPS, O2, Crankshaft, Camshaft), Emission Controls

Cooling System:

Radiator, Water Pump, Thermostat, Hoses, Coolant Specifications, Fan Control

Transmission Manual:

Clutch System, Gearbox Removal/Installation, Gearbox Overhaul, Gear Ratios, Shifter Linkage

Transmission Automatic:

Automatic Transmission Operation, Removal/Installation, Overhaul, Fluid Specifications, Torque Converter, Valve Body

Drivetrain:

Front Wheel Drive (FWD), Driveshafts, CV Joints, Differential

Suspension Front:

MacPherson Strut, Control Arms, Bushings, Ball Joints, Springs, Shock Absorbers, Wheel Bearings

Brakes Front:

Disc Brakes, Caliper Replacement, Rotor Machining/Replacement, Brake Pads, Hydraulic Lines

Steering:

Power Steering System, Steering Rack, Tie Rods, Power Steering Pump, Fluid Specifications

Fuel System

Fuel System Components:

Fuel Pump, Fuel Filter, Fuel Lines, Injectors, Fuel Tank, Evaporative Emission Control (EVAP)

Suspension Rear

Rear Suspension Components:

Independent Rear Suspension (IRS), Control Arms, Bushings, Springs, Shock Absorbers, Wheel Bearings

Brakes Rear

Rear Brake Components:

Disc Brakes, Caliper Replacement, Rotor Machining/Replacement, Brake Pads, Hydraulic Lines

Electrical System

Battery Charging:

Alternator, Battery Testing and Replacement, Charging System Diagnostics

Starter System:

Starter Motor, Ignition Switch, Solenoid

Lighting:

Headlights, Taillights, Interior Lights, Bulb Types and Replacement

Wiring Diagrams:

Comprehensive Electrical Schematics for all Systems

Body And Chassis

Exterior:

Body Panel Removal/Installation, Doors, Hood, Trunk, Bumpers, Trim

Interior:

Dashboard, Seats, Door Panels, Headliner, Carpets, Trim Removal

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) System, Compressor, Condenser, Evaporator, Controls, Refrigerant

Procedures Included

Maintenance Procedures:

Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Level Checks, Brake Inspections

Troubleshooting Diagnostics:

Systematic Troubleshooting Guides, Fault Code Diagnosis, Diagnostic Connector Access

Repair Procedures:

Step-by-step instructions for component removal, disassembly, repair, and reassembly

Installation Procedures:

Installation guidelines for new or reconditioned components

Adjustments:

Alignment procedures, brake adjustments, throttle linkage adjustments

Technical Depth

Depth Of Coverage:

Comprehensive Bumper-to-Bumper Coverage

Pictorial Representation:

Detailed Illustrations, Exploded Diagrams, Drawings, and Photos

Service Data:

Special Notes, Important Points, Service Data, Precautions, Tightening Torques, Wear Limits

Special Tools:

Identification and usage of required special service tools

📊 Manual Specifications

File Format

File Format:

Print Quality

Printability:

Yes, All Pages Printable

Resolution:

High Resolution for Clear Viewing and Printing

Binding Type

Binding:

Digital Download (No Physical Binding)

Paper Type

Paper Type:

N/A (Digital Format)

Compatibility

Operating Systems:

Windows, Mac, Linux OS

Requirements

Software Requirement:

Adobe Reader

⚙️ Engine Specifications

Primary Engine

Engine Family:

6G7x 'Cyclone' V6

Engine Variants

Engine Displacements:

3.0L (6G72), 3.5L (6G74)

Performance

Horsepower Range:

Approximately 145-165 hp (3.0L), 190-203 hp (3.5L)

Torque Range:

Approximately 240-260 Nm (3.0L), 300-330 Nm (3.5L)

Fuel System

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI)

Ignition System

Ignition Type:

Distributorless Ignition System (DIS) or Distributor-based (depending on specific model year/variant)

Maintenance

Timing Belt Replacement Interval:

Refer to manual for specific interval, typically 90,000-100,000 km or 5-6 years

Fluid Specifications

Engine Oil Type:

Refer to manual for specific viscosity (e.g., 10W-30, 10W-40) and API service classification

Coolant Type:

Ethylene Glycol based, silicate-free coolant (e.g., Mitsubishi Diaqueen Super Long Life Coolant)

🔧 Transmission

Standard

Standard Transmission:

5-Speed Manual

Optional

Optional Transmission:

4-Speed Automatic (INVECS-II)

Features

Automatic Transmission Features:

Electronically controlled, Adaptive shift logic (INVECS)

Fluid Specifications

Automatic Transmission Fluid:

Refer to manual for specific ATF type (e.g., ATF SP-II or equivalent)

Manual Transmission Fluid:

Refer to manual for specific gear oil viscosity and API rating

📐 Dimensions

Exterior

Wheelbase:

Approximately 2700 mm (2.7m)

Length:

Approximately 4700 mm (4.7m)

Width:

Approximately 1750 mm (1.75m)

Height:

Approximately 1400 mm (1.4m)

Weights

Curb Weight:

Approximately 1400-1550 kg, depending on configuration

Gross Vehicle Weight Rating:

Refer to vehicle compliance plate

Wheel Specifications

Wheel Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Tire Sizes:

Common sizes include 205/65R15, 215/60R15, 205/55R16 (refer to manual for specific fitments)

🛡️ Safety Features

Ratings

Crash Test Data:

No specific ANCAP ratings for this era; refer to general safety standards of the time.

Passive Features

Airbags:

Driver airbag standard on most models, passenger airbag optional or standard on higher trims/later years.

Seatbelts:

Front and rear seat belts, pre-tensioners may be present on front belts.

Structural Reinforcement:

Side impact protection beams, reinforced body structure.

Active Features

Anti-lock Braking System (ABS) optional or standard on higher trims.

Traction Control:

Traction Control System (TCS) optional or standard on higher trims/later years.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette player, with CD player becoming more common in later years. Speaker configurations varied by trim level.

Climate Control:

Manual air conditioning and heating standard, with automatic climate control available on higher trims.

Driver Assistance

Cruise Control:

Cruise control typically standard on higher trim levels.

Connectivity

Connectivity Features:

Limited by era; primarily focused on vehicle operation and basic comfort features. No integrated Bluetooth or advanced connectivity as understood today.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual; typically 10,000-15,000 km or 6-12 months

Air Filter Replacement:

Refer to manual; typically 20,000-30,000 km

Spark Plug Replacement:

Refer to manual; platinum tipped plugs often have longer intervals (e.g., 60,000-100,000 km)

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid (refer to manual for specific recommendation)

Power Steering Fluid Type:

Refer to manual for specific power steering fluid type (often ATF compatible)

Known Issues

Common Engine Issues:

Timing belt failure (if not replaced on schedule), oil leaks from valve cover gaskets or seals, occasional sensor failures (e.g., crankshaft position sensor).

Common Transmission Issues:

Automatic transmission 'flaring' (slipping between gears), worn transmission mounts.

Common Suspension Issues:

Worn control arm bushings leading to clunking noises, premature wear of ball joints and tie rod ends, shock absorber degradation.

Common Electrical Issues:

Faulty window regulators, aging wiring harnesses, minor electrical gremlins.

Common Body Issues:

Rust in common areas (wheel arches, sills), fading paintwork on plastic components.

📚 Vehicle History

Brand Heritage

Mitsubishi Legacy:

Mitsubishi has a long history of automotive manufacturing, known for durability and technological innovation.

Model Evolution

Magna Generation:

This manual covers the second generation (AW/AX) of the Mitsubishi Magna, which was a significant redesign from the previous model.

Australian Manufacturing:

The Mitsubishi Magna was largely designed and manufactured in Australia by Mitsubishi Motors Australia Limited (MMAL).

Production

Production Years Model:

1991-1996 (Second Generation)

🏆 Awards & Recognition

Recognitions

Model Reputation:

The Magna was generally well-regarded for its spaciousness, comfortable ride, and value for money in its segment.

Ratings

Reliability Perception:

Generally considered reliable with proper maintenance, though some specific components could be prone to wear.

Certifications

Manual Quality Assurance:

100% Complete and Intact, No Missing/Corrupt Pages/Sections