Citroen Zx 1905cc Hatchback 1991-1998 Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: ZX Body Style: Hatchback Engine Displacement: 1905cc Generation Generation Code: Mk1 👋 Introduction Market Position Market Segment: Compact Family Hatchback Competitive Analysis Competitors...

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Type: Car

Vendor:

Sku: 513326

Tags: 1905cc 1991 1992 1993 1994 1995 1996 1997 1998 Car Cars Citroen Hatchback ZX

Product variants

Description

🏷️ Basic Information

Identification

Make:

Citroën

Model:

Body Style:

Hatchback

Engine Displacement:

1905cc

Generation

Generation Code:

👋 Introduction

Market Position

Market Segment:

Compact Family Hatchback

Competitive Analysis

Competitors At Launch:

Volkswagen Golf, Ford Escort, Opel Astra, Fiat Tipo

Key Features

Platform:

PSA Group's Platform 3 (shared with Peugeot 306)

📋 Manual Details

Coverage

Applicable Years:

1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998

Format

File Format:

Delivery Method:

Instant Download

Language

Language:

English

Manual Type

Manual Type:

Factory Service Repair Manual

Requirements

Required Software:

Adobe PDF Reader, WinZip (for larger files)

Page Count

Estimated Pages:

Hundreds to Thousands (highly printable, quality assured)

📖 Manual Coverage

Systems Covered

Engine Service Repair:

Transmission Service Repair:

Brake System:

Electrical System:

Wiring Diagrams:

Suspension:

Steering:

Cooling System:

Fuel Injection:

Fuel System:

Emission System:

Heating Air Conditioning:

Engine Control System:

Chassis Body:

Restraint System:

Interior Systems:

Differential Drive Axle:

Chassis Maintenance:

Procedures Included

General Maintenance:

Troubleshooting:

Periodic Lubrication:

Engine Overhaul:

Transmission Rebuild:

Brake System Overhaul:

Suspension Component Replacement:

Electrical Diagnostics:

Body Repair:

Interior Trim Removal Installation:

Wheel Alignment:

Tire Rotation Replacement:

Lighting System Repair:

Technical Depth

Depth:

Complete Factory Level Repair and Diagnostics

📊 Manual Specifications

Quality

Print Quality:

Great Quality (Printable)

Binding Type

Binding Type:

Not Applicable (Digital Download)

Paper Type

Paper Type:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

XUD7TE (likely for turbodiesel, but the 1905cc points to XUD9TE variant for turbodiesel or XUD9 for naturally aspirated diesel)

Performance

Configuration:

Inline-4 Cylinder Diesel (Commonly)

Fuel System

Injection Type:

Indirect Injection (Bosch VE typically)

Engine Variants:

Likely Diesel engines (e.g., XUD9, XUD9TE variants) given the 1905cc displacement. Petrol variants are also possible but not specified.

🔧 Transmission

Standard

Type:

5-speed Manual (Likely BE series gearbox)

Optional

Type:

Automatic (Less Common, likely 4-speed AL4 type)

📐 Dimensions

Exterior

Length:

Approx. 4021 mm (variable by generation)

Width:

Approx. 1690 mm

Height:

Approx. 1390 mm

Weights

Curb Weight:

Approx. 1050-1150 kg (depending on engine and trim)

🛡️ Safety Features

Ratings

Euroncap Rating:

Not widely available or comparable to modern standards for this era, but known for good structural integrity for its time.

Active Features

Optional on some models

Passive Features

Airbags:

Driver airbag standard on later models, passenger airbag optional

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio cassette player with optional CD changer

Driver Assistance

Cruise Control:

Optional on higher trim levels

Connectivity

Central Locking:

Standard on most models, remote key fob optional

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 7,500 to 10,000 miles or 12 months (refer to manual for specific engine)

Fluid Specifications

Engine Oil Type:

API CD/SF or ACEA E2/B2, viscosity 10W-40 or 15W-40 (diesel variants, check manual for exact spec)

Coolant Type:

Ethylene glycol-based antifreeze, typically purple or blue concentrate (check manual for specific type and ratio)

Brake Fluid Type:

DOT 4

Transmission Fluid Type Manual:

GL-4 SAE 75W-80 or 80W-90 (check manual for specific gearbox)

Transmission Fluid Type Automatic:

LT 71141 or equivalent (for AL4 transmission, if applicable)

Known Issues

Common Problems:

Rear axle beam suspension wear (bushings), electrical gremlins, injector pump issues (diesel), clutch slave cylinder leaks.

Diesel Engine Specifics:

Glow plug issues, exhaust gas recirculation (EGR) valve clogging, timing belt replacement intervals critical.

Maintenance Checklist

Included Checks:

Engine oil, coolant, brake fluid, power steering fluid, air filter, fuel filter, spark plugs (petrol), drive belts, tire pressure, lights, suspension components.

📚 Vehicle History

Brand Heritage

Citroen Design Philosophy:

Known for innovative hydropneumatic suspension (though not typically on ZX), but focus on comfort and distinctive styling.

Model Evolution

Introduction Year:

Facelift Year:

1994 (minor styling and equipment updates)

Key Variants:

Available in 3-door, 5-door hatchback. Estate and saloon variants were also produced in some markets but may not be covered by this specific manual.

Production

Manufacturing Locations:

France, UK, Spain