Target Audience:
DIY enthusiasts and home mechanics seeking professional-grade repair and maintenance guidance for their Harley-Davidson Dyna Glide motorcycles.
Positioning Within Harley Davidson Lineup:
The Dyna Glide models offered a blend of classic Harley-Davidson styling with a more modern, user-friendly chassis and a focus on rideability. Positioned as a versatile cruiser, suitable for both cruising and longer rides, offering a more nimble experience compared to the Softail or Touring platforms.
Value Proposition:
Provides a complete, factory-level resource at a fraction of the cost of professional labor, enabling owners to perform their own maintenance and repairs, saving significant money and time.
Manual Advantages:
Hundreds of original photographs and illustrations, step-by-step procedures, comprehensive coverage, instant download, printable pages.
Applicable Years:
1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Model Specific Variants:
Covers variations within the Dyna family, including different rider ergonomics (Low Rider, Wide Glide), custom styling (Custom), and standard configurations (Super Glide, Daytona).
Type:
Complete Official Full Workshop Service and Repair Manual
Major Systems:
General Information, Troubleshooting, Lubrication & Maintenance, Engine, Clutch & Primary Drive, Transmission, Fuel System, Exhaust System, Emission Control Systems, Electrical System, Wheels & Tires, Front Suspension & Steering, Rear Suspension, Brakes, Bodywork, Wiring Diagrams
Engine Overhaul Details:
Covers complete engine disassembly, inspection, repair, and reassembly. This includes cylinder head removal, piston and rod replacement, crankshaft inspection, valve timing, oil pump servicing, and sealing procedures.
Clutch And Primary Drive Details:
Detailed procedures for clutch assembly (friction plates, steel plates, diaphragm spring), primary chain adjustment, primary chaincase gasket replacement, and related components.
Transmission Overhaul Details:
Includes transmission case disassembly, gear inspection and replacement, shift drum and fork servicing, bearing replacement, and reassembly procedures.
Fuel System Details:
Comprehensive coverage of carburetor disassembly, cleaning, reassembly, jetting (main jet, pilot jet, slow jet), mixture screw adjustments, fuel pump (if applicable) and fuel lines, petcock operation, and fuel tank maintenance.
Electrical System Details:
Covers battery maintenance, charging system (stator, rectifier, voltage regulator), ignition system (coil, spark plugs, ignition module), starter motor, lighting circuits, switches, and instrumentation. Includes detailed wiring diagrams.
Suspension And Steering Details:
Includes fork disassembly, seal replacement, oil changes, spring inspection, steering head bearing adjustment and replacement, and rear shock absorber service or replacement.
Brake System Details:
Front and rear brake caliper service, brake pad replacement, brake line inspection and replacement, master cylinder overhaul, and bleeding procedures.
Bodywork And Trim Details:
Covers removal and installation of fenders, fuel tank, seat, side covers, and other cosmetic or structural body panels.
Repair And Maintenance:
Maintenance, Tune-up, Repair, Overhaul, Troubleshooting, Lubrication, Component Disassembly & Reassembly, Electrical Diagnostics, Wiring Harness Repair, Suspension Adjustment, Brake Servicing, Engine Tuning
Troubleshooting Methodology:
The manual emphasizes a systematic approach to troubleshooting, starting with identifying symptoms, checking basic parameters, and then proceeding to more complex diagnostics as outlined in dedicated sections.
Depth Of Information:
Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and specifications.
Engine Type:
V-Twin Evolution Engine
Engine Family:
Evolution V-Twin ('Evo')
Displacement Note:
The manual specifically mentions '1340cc (w/ Evolution engines)' for the FXDS-CONV, implying this displacement is common across the covered models. Exact displacement may vary slightly by specific model year and configuration within the Dyna Glide family, typically 1337cc (82 cubic inches).
Engine Cooling:
Air-cooled
Engine Construction:
Cast aluminum cylinders and heads, forged steel crankshaft and connecting rods. Manual will provide specs for internal component measurements and tolerances.
Fuel Delivery:
Carburetor (e.g., Keihin CV carburetors commonly used in this era), with specific details on jetting, adjustments, and troubleshooting. Some later models or conversions might utilize early forms of electronic fuel injection (EFI), though this manual's emphasis is primarily on carbureted systems. The 'Fuel, exhaust and emission control systems' section confirms coverage.
Carburetor Types:
Primarily Keihin butterfly-style carburetors (e.g., CV40). Manual covers internal adjustments, jetting, and troubleshooting.
Safety Standards Coverage:
The manual will implicitly cover safety-related aspects of motorcycle operation, maintenance, and repair, such as brake system integrity, tire condition, and proper torque specifications for critical fasteners. Explicit safety ratings like NCAP are not applicable to vintage motorcycle manuals.
Active Safety Components:
Brake systems (hydraulic front and rear disc brakes), suspension systems that influence handling.
Passive Safety Components:
Frame integrity, structural components. The manual will provide guidance on ensuring these components are maintained correctly.
Typical Maintenance Schedule:
The manual details periodic lubrication, maintenance, and tune-up schedules. Typical intervals include oil changes every 2,500-5,000 miles (4,000-8,000 km), primary chain adjustments, spark plug replacements, and air filter cleaning/replacement at varying intervals. Specific details are provided within the manual.
Tune Up Recommendations:
Includes detailed procedures for ignition timing checks, carburetor adjustments, spark plug gap verification, and air filter service at specified intervals.
Brake Maintenance Schedule:
Recommendations for brake fluid changes, inspection of brake pads and rotors, and checking for leaks at specified mileage or time intervals.
Engine Oil Specification:
The manual will specify the recommended engine oil viscosity and type, typically a multi-viscosity oil like 20W-50 for air-cooled V-twin engines operating in moderate to warm climates. Harley-Davidson branded oils or equivalent API SG or higher rated oils are usually recommended. Primary chaincase oil and transmission oil specifications will also be detailed.
Primary Drive Fluid:
Typically shares engine oil or a specific primary chaincase lubricant. Manual will specify type and capacity.
Transmission Fluid:
Manual will specify appropriate gear oil type and viscosity for the 5-speed transmission, along with refill capacities.
Common Issues Addressed:
The 'Troubleshooting' section addresses common problems such as starting issues, electrical gremlins, carburetor performance problems (e.g., slow jet, pilot jet, mixture screw adjustments), brake system performance, and potential drive train wear. The manual provides diagnostic steps for these issues.
Electrical System Troubleshooting:
Guidance on diagnosing and repairing common electrical issues such as faulty switches, wiring harness problems, charging system failures (rectifier, stator), and ignition system faults.
Suspension And Steering Maintenance:
Guidance on maintaining fork seals, steering head bearings, and rear suspension components to ensure optimal handling and safety.
Harley Davidson Legacy:
Harley-Davidson, established in 1903, is an iconic American motorcycle manufacturer renowned for its cruiser and touring motorcycles. The Dyna platform, introduced in 1991, represented a new generation of Harley-Davidson models, balancing classic styling with modern engineering.
Dyna Platform Introduction:
The Dyna Glide line debuted in 1991, intended to offer a more performance-oriented ride than traditional Big Twins while retaining classic styling cues. The models covered in this manual represent the initial phase of the Dyna platform's development.
Key Early Dyna Models:
The early years of the Dyna Glide saw models like the FXDB (Daytona), FXDC (Custom), FXDL (Low Rider), and FXDWG (Wide Glide), each with distinct styling and features, all built upon the foundational Dyna chassis and Evolution engine.
Manufacturing Era:
1991-1998
