Target Audience:
Professional Technicians and DIY Mechanics
Advantage:
Comprehensive coverage, detailed procedures, professional-level information at a fraction of the cost of dealership manuals or physical books.
Organization:
Numbered table of contents for fast information retrieval
Navigation:
Bold figure numbers for quick matching with instructions
Clarity:
Numbered instructions for step-by-step guidance
Completeness:
Covers everything needed for repair, maintenance, rebuilding, refurbishing, and restoration
Primary Coverage:
Full Service, Repair, Maintenance, Diagnostics
Estimated Page Count:
High (Specific number not provided, but implied to be comprehensive)
Type:
Full Service Repair Manual
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine management
Drivetrain:
Transmission (manual and automatic), clutch, drive axles, differentials
Chassis:
Suspension (front and rear), steering system, braking system (including ABS if equipped)
Electrical:
Wiring diagrams, lighting system, starting system, charging system, instrument panel, comfort and convenience systems
Body:
Body panel repair, interior trim, glass, weatherstripping
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups
Repair:
Detailed step-by-step repair procedures for all major components and systems
Diagnostics:
Troubleshooting guides, diagnostic flowcharts, common problem identification
Rebuilding:
Engine and transmission rebuilding procedures
Level Of Detail:
Professional Technician Level, including detailed sub-steps, notes, cautions, and warnings
Illustrations:
Detailed illustrations, drawings, and photos with enlarged insets for parts identification
Electrical Coverage:
Comprehensive wiring diagrams integrated with troubleshooting and electrical service procedures
Engine Type:
Inline 4-Cylinder (common for this model, specific displacement TBD)
Engine Family:
Chrysler/Mitsubishi 4G63 (likely variant, common in DSM platform)
Horsepower Range:
Approx. 135-145 HP (depending on specific engine variant and trim)
Torque Range:
Approx. 145-155 lb-ft (depending on specific engine variant and trim)
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Ignition System:
Electronic Ignition (Distributorless Ignition System - DIS on some variants)
Coolant Type:
Ethylene Glycol based coolant (specific type and capacity detailed in manual)
Oil Type:
API SG or higher, SAE 10W-30 or 5W-30 recommended (specifics in manual)
Common Engine Codes:
4G63 (various sub-variants like G63B, DOHC G63B)
Transmission Type:
5-Speed Manual
Transmission Type:
4-Speed Automatic
Drivetrain Layout:
Front-Wheel Drive (FWD)
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 (specifics in manual)
Automatic Transmission Fluid:
Chrysler ATF+2 or equivalent (specifics in manual)
NHTSA Ratings:
N/A for this era (modern rating systems not applicable)
Brakes:
Front: Ventilated Disc; Rear: Disc (ABS available on some trims)
Seatbelts:
Front: 3-point retractable with pretensioners; Rear: Lap/shoulder belts
Airbags:
Driver-side airbag standard for 1991 model year
Audio System:
AM/FM stereo with cassette player, optional CD player, speaker configurations vary by trim.
Cruise Control:
Available as an option on most trims.
Connectivity Features:
Limited by era; primarily focused on vehicle operation and comfort features.
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (refer to manual for specific oil type and filter)
Transmission Fluid Change:
Every 30,000-60,000 miles (refer to manual for specific fluid type and procedure)
Timing Belt Replacement:
Every 60,000-90,000 miles (critical maintenance item, refer to manual for procedure and associated components like tensioner and water pump)
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for specific recommendation)
Power Steering Fluid:
Chrysler power steering fluid or equivalent (refer to manual for specific type)
Common Problems:
Oil leaks (valve cover gasket, oil pan gasket), cooling system leaks (radiator, hoses), power steering pump issues, electrical connector corrosion, ignition coil failure, catalytic converter failure.
Durability Concerns:
Due to age, rubber components (hoses, seals, belts) are prone to degradation and require regular inspection and replacement.
Manufacturer:
Chrysler Corporation (rebadged Mitsubishi Eclipse/Plymouth Laser)
Platform:
First generation DSM (Diamond-Star Motors) platform, shared with Mitsubishi Eclipse and Plymouth Laser.
Manufacturing Location:
Normal, Illinois, USA (Diamond-Star Motors plant)
Model Life Cycle:
1990-1994 (First Generation)