1991 Dodge Spirit Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Dodge Model: Spirit Year: 1991 Generation Platform: J-Body platform Codes Chassis Code: P-body (shared with Plymouth Acclaim) 👋 Introduction Market Position Segment: Compact Sedan (part...

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Type: Car

Vendor:

Sku: 139422

Tags: 1991 Car Cars Dodge Spirit

Product variants

Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Spirit

Year:

Generation

Platform:

J-Body platform

Codes

Chassis Code:

P-body (shared with Plymouth Acclaim)

👋 Introduction

Market Position

Segment:

Compact Sedan (part of the K-Car lineage).

Target Audience:

Economy-minded consumers seeking reliable transportation.

Competitive Analysis

Key Competitors:

Ford Tempo, Chevrolet Cavalier, Honda Civic, Toyota Corolla.

Key Features

Vehicle Appeal:

Affordability, practicality, and a generally robust powertrain (especially with the 2.5L engine).

Manual Value Proposition:

Provides OE-level diagnostic and repair information for DIYers, saving significant labor costs compared to professional repair shops.

Online Access Benefit:

Convenient access on multiple devices, updated information (as available from the licensing source), and elimination of physical storage issues associated with printed manuals.

📋 Manual Details

Coverage Areas

Systems Covered Overview:

Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, Electrical System, HVAC, Body, Interior, Maintenance, Diagnostics, Troubleshooting.

Page Count

Estimated Pages:

Comprehensive digital content, equivalent to ~1000+ printed pages (estimated based on typical OE service manuals).

Manual Type

Type:

Online Service and Repair Manual Software

Language

Language:

English

Format

Format:

Web-based access (requires internet connection and web browser), compatible with PC, laptop, smartphone, tablet.

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed disassembly, inspection, repair, and reassembly procedures for all engine components, including cylinder heads, block, pistons, crankshaft, camshafts, valves, timing systems.

Engine Fuel And Emissions:

Fuel injection system (MPI), throttle body, fuel pump, fuel filter, injectors, emission control systems (catalytic converter, EGR, O2 sensors), evaporative emission control (EVAP).

Transmission Manual:

Internal components, clutch system, shifter mechanism, fluid changes, repair procedures for manual transmissions.

Transmission Automatic:

Internal components, torque converter, valve body, seals, fluid changes, diagnostic procedures, repair for automatic transmissions.

Drivetrain:

Front-wheel drive system, CV joints, drive axles, differential, transaxle.

Brakes:

Front and rear disc brakes, drum brakes (if applicable), parking brake system, hydraulic system, ABS (if equipped), bleeding procedures, component replacement.

Suspension:

Front struts, rear shock absorbers, coil springs, control arms, ball joints, sway bars, bushings, wheel bearings.

Steering:

Power steering system, steering gear, tie rod ends, power steering pump, fluid, alignment specifications.

Electrical System:

Battery, charging system (alternator, regulator), starting system (starter motor), ignition system (distributor, coil, spark plugs, wires), lighting, fuses, relays, switches, wiring diagrams.

HVAC System:

Heating, ventilation, and air conditioning (HVAC) system, blower motor, evaporator, condenser, refrigerant, seals, hoses, control modules.

Body And Interior:

Body panels, doors, windows, latches, hinges, bumpers, interior trim, seats, dashboard, headliner, carpeting.

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation.

Troubleshooting Diagnostics:

Diagnostic trouble codes (DTCs) for engine and related systems, symptom-based troubleshooting guides, electrical system diagnostics.

Repair Procedures:

Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems.

Wiring Diagrams:

Detailed electrical wiring diagrams for all vehicle circuits, aiding in diagnosing electrical faults.

Specifications And Tolerances:

Precise measurements, torque specifications, and acceptable wear limits for all mechanical components.

Technical Depth

Depth:

Comprehensive OE-level repair and diagnostic information, suitable for professional technicians and experienced DIYers. Covers everything from basic maintenance to complete engine and transmission overhauls.

📊 Manual Specifications

File Format

Digital Delivery:

Online access via web browser, no downloadable files included in the standard subscription.

Print Quality

Digital Resolution:

High-resolution, clear digital presentation of diagrams, text, and images.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Option 1:

2.5L (153 cu in) Turbocharged Inline-4 (VIN H, TBI)

Engine Option 2:

2.5L (153 cu in) Naturally Aspirated Inline-4 (VIN K, MPI)

Engine Option 3:

3.0L (181 cu in) Mitsubishi V6 (VIN X)

Performance

2.5L Turbo (Tbi) Horsepower:

150 hp @ 4800 rpm

2.5L Turbo (Tbi) Torque:

175 lb-ft @ 3200 rpm

2.5L Na (Mpi) Horsepower:

130 hp @ 5200 rpm

2.5L Na (Mpi) Torque:

145 lb-ft @ 3600 rpm

3.0L V6 Horsepower:

141 hp @ 4800 rpm

3.0L V6 Torque:

168 lb-ft @ 3600 rpm

Fuel System

Injection Type 2.5L:

Throttle Body Injection (TBI) for Turbocharged, Multi-Point Fuel Injection (MPI) for Naturally Aspirated.

Injection Type 3.0L:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Management

Engine Control Module (ECM) or Powertrain Control Module (PCM) depending on engine and options.

🔧 Transmission

Standard

Transmission Type 2.5L:

5-Speed Manual

Transmission Type 3.0L:

3-Speed Automatic (A604) or 4-Speed Automatic (depending on market and specific application, A670 for some V6).

Optional

Transmission Option:

3-Speed Automatic (A413/A470) for 2.5L engines, 4-Speed Automatic (A606) for some 2.5L and 3.0L variants.

Features

Automatic Transmission Control:

Electronic or hydraulic control depending on the specific transmission unit.

📐 Dimensions

Exterior

Length:

~177 inches

Width:

~67 inches

Height:

~53 inches

Weights

Curb Weight:

~2700-3000 lbs (depending on engine and options)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact:

Not extensively documented for this specific model year; generally rated average for its era.

Active Features

Optional Anti-lock Braking System (ABS) on front wheels, potentially all four on later models or specific trims.

Passive Features

Airbags:

Driver-side airbag standard for 1991 model year.

Seatbelts:

Front and rear seat belts, with front shoulder belts.

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo radio, cassette player, optional CD player (rare).

Driver Assistance

Cruise Control:

Optional cruise control system.

Connectivity

Not available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 miles or 3 months (under normal conditions). Consult manual for severe service intervals.

Engine Coolant Flush:

Every 30,000 miles or 24 months.

Transmission Fluid Change Auto:

Every 30,000 miles or 24 months (recommendation varies; check manual for specific transmission type).

Spark Plug Replacement 2.5L:

Approximately every 30,000 miles (check specific plug type recommendations).

Fluid Specifications

Engine Oil Type:

API SG, SAE 10W-30 (check manual for specific viscosity by temperature).

Engine Oil Capacity:

4.5 quarts (4.3 liters) with filter for 2.5L, 4.0 quarts (3.8 liters) for 3.0L V6 (approximate).

Automatic Transmission Fluid:

ATF+3 (Chrysler spec Mopar ATF+3) or equivalent.

Power Steering Fluid:

Mopar Power Steering Fluid or equivalent ATF.

Brake Fluid Type:

DOT 3

Known Issues

Common Issue 1:

Head gasket failures, particularly on earlier 2.5L engines.

Common Issue 2:

Transmission issues, especially with the early A604 automatic transmission (e.g., slipping, torque converter problems).

Common Issue 3:

Electrical gremlins, intermittent issues with sensors, switches, and the main wiring harness.

Common Issue 4:

Corrosion and rust, especially in areas exposed to road salt.

Common Issue 5:

Turbocharger issues on the 2.5L Turbo models if maintenance intervals were not followed.

📚 Vehicle History

Brand Heritage

Dodge Legacy:

Dodge, as part of Chrysler Corporation, has a long history of producing practical and affordable vehicles.

Model Evolution

K Car Platform:

The Spirit is a derivative of Chrysler's renowned K-car platform, evolved through several iterations.

Spirit Introduction:

Introduced in 1989 as a replacement for the Dodge Lancer, positioned above the Aries and Dynasty.

Production

Manufacturing Location:

United States (Sterling Heights, Michigan Assembly Plant).

Production Years:

1989-1994

🏆 Awards & Recognition

Recognitions

Automotive Awards:

No significant awards or recognitions widely documented for the Dodge Spirit specifically, but it was part of the successful K-car lineage.