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1991 Honda Civic Service & Repair Manual

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🏷️ Basic Information Identification Make: Honda Model: Civic Year: 1991 Codes Chassis Code: EG (for 3-door hatchback, 4-door sedan, 5-door wagon - refers to the platform generation, though specific chassis...
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Type: Car
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Sku: 570110
1991 Honda Civic Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Honda
Model:
Civic
Year:
1991
Codes
Chassis Code:
EG (for 3-door hatchback, 4-door sedan, 5-door wagon - refers to the platform generation, though specific chassis codes like EH1, EJ1, EJ2, EK etc. exist within this generation for different body styles and powertrains)
Engine Codes:
D13B, D14A, D15B, D16A, D16Z, B16A (depending on market and trim; D15B and D16A are most common for the base US models)
👋 Introduction
Market Position
Target Audience:
DIYers, independent repair shops, Honda enthusiasts
Value Proposition:
Cost-effective, convenient, and comprehensive repair guidance compared to outdated printed manuals.
Competitive Analysis
Competitors Comparison:
Outperforms traditional printed manuals in terms of accessibility, searchability, and ease of updates. Offers a modern alternative to generic online forums or unofficial repair guides.
Key Features
Licensing:
Officially licensed and derived from OE materials, ensuring accuracy and authenticity.
Software Provider:
RepairSurge
📋 Manual Details
Coverage Areas
Manual Type:
Online Service and Repair Manual Software
Language:
English
Format:
Digital Access (Web Browser based)
Access Duration:
1 Year (with discounts for extensions)
Device Compatibility:
PC, Laptop, Smartphone, Tablet (with internet connection and web browser)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine systems (mechanical, electrical, fuel, ignition, cooling, lubrication, emissions)
Transmission:
Manual and Automatic transmission systems (gearbox, clutch, torque converter, shift mechanisms)
Drivetrain:
Front-wheel drive system (axles, CV joints, differential)
Brakes:
Hydraulic brake systems (front discs, rear drums or discs depending on trim, parking brake, ABS on some models)
Steering:
Steering system (rack and pinion, power steering components if equipped)
Suspension:
Front and rear suspension systems (struts, springs, control arms, bushings, shocks)
Electrical:
Complete electrical system (wiring diagrams, lighting, starting, charging, fuses, relays, sensors)
Heating And Air Conditioning:
HVAC system (heater core, A/C compressor, refrigerant, climate controls)
Body And Interior:
Body panels, doors, glass, interior trim, seats, dashboard
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, tune-ups, fluid checks)
Troubleshooting:
Diagnostic procedures and common fault finding for all major systems
Repair:
Step-by-step repair procedures for component replacement and system overhauls
Adjustment:
Adjustments for systems like brakes, clutch, ignition timing (where applicable)
Disassembly And Assembly:
Detailed instructions for component removal and installation
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to detailed component overhaul and diagnostics)
Diagnostic Tools:
Guidance on using common diagnostic tools and techniques
Data Source:
Licensed OE (Original Equipment) materials
📊 Manual Specifications
File Format
Digital Format:
Web-based application
Print Quality
Print Quality Digital:
High-resolution digital rendering, suitable for on-screen viewing and potential printing of specific sections.
Binding Type
Binding Type Digital:
N/A (Digital Access)
Paper Type
Paper Type Digital:
N/A (Digital Access)
Searchability
Text Search:
Searchable text content
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, SOHC (Single Overhead Camshaft) - Common variants include D15B, D16A
Displacement Cc:
1300cc to 1600cc (depending on specific engine code)
Bore X Stroke Mm:
Typical for D-series: approx. 75.0 mm x 84.5 mm (for D16A)
Compression Ratio:
Varies by engine, typically around 9.1:1 to 9.7:1
Performance
Horsepower Hp:
Approx. 70-108 HP (depending on engine, market, and tuning)
Torque Lb-Ft:
Approx. 70-95 lb-ft (depending on engine)
Fuel System
Fuel Delivery:
Fuel Injection (PGM-FI - Programmed Fuel Injection)
Fuel Type:
Unleaded Gasoline (Octane rating varies by market, typically 87 AKI)
Cooling System
Coolant Type:
Honda Type 2 Coolant (Ethylene Glycol based) or equivalent silicate-free coolant. Capacity approx. 4.5-5.0 liters.
Lubrication System
Oil Type:
API Service SJ or SG, SAE 5W-20 or 10W-30. Consult manual for exact recommendation. Oil Capacity approx. 3.7 liters (with filter).
Ignition System
Ignition Type:
Electronic ignition with distributor
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Clutch Type:
Hydraulic clutch actuation (for manual transmission)
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil. Capacity approx. 1.7-1.9 liters.
Transmission Fluid Automatic:
Honda Genuine ATF-Z1 (or compatible equivalent). Capacity approx. 2.5-2.8 liters for drain and fill.
📐 Dimensions
Exterior
Length Mm:
Varies by body style, e.g., ~4005 mm for hatchback, ~4355 mm for sedan.
Width Mm:
Varies by body style, e.g., ~1695 mm
Height Mm:
Varies by body style, e.g., ~1340 mm for hatchback, ~1395 mm for sedan.
Weights
Curb Weight Kg:
Approx. 980-1150 kg, depending on model and equipment.
Gross Vehicle Weight Rating Kg:
Consult vehicle specific VIN plate. Typically around 1450-1550 kg.
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
Not independently rated by NHTSA in the modern sense for this era, but generally considered robust for its class.
Active Features
ABS:
Available on some higher trims or as an option, primarily on front wheels.
Passive Features
Airbags:
Driver's airbag was optional or not available on all trims for this model year. Passenger airbag was not standard.
Seatbelts:
Front 3-point inertia-reel seat belts with pretensioners; rear lap and shoulder belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player. Speaker count varies by trim (2 to 4 speakers).
Display:
Basic analog gauges and indicator lights. No digital displays or touchscreens.
Driver Assistance
Cruise Control:
Optional on some higher trim levels.
Connectivity
Connectivity Features:
N/A (No integrated Bluetooth, USB, or Wi-Fi connectivity. Aftermarket solutions are available).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 6 months, whichever comes first. Consult manual for specific engine variant.
Air Filter Replacement:
Recommended every 15,000-30,000 miles or as needed based on driving conditions.
Spark Plug Replacement:
Typically every 30,000-60,000 miles for standard plugs, longer for platinum plugs if applicable.
Timing Belt Replacement:
Crucial for D-series engines. Recommended replacement interval is typically around 60,000-100,000 miles. Failure can cause catastrophic engine damage.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4. Consult manual for specific recommendation.
Power Steering Fluid:
Honda Genuine Power Steering Fluid or equivalent Dexron-III/Mercon ATF (for models equipped with power steering).
Known Issues
Common Wear Items:
Suspension bushings (control arm, sway bar), wheel bearings, CV joint boots, exhaust components, clutch wear.
Engine Issues:
Oil leaks from seals (e.g., valve cover gasket, oil pan gasket), potential head gasket issues in higher mileage vehicles, distributor seal leaks.
Electrical Issues:
Aging wiring harnesses, intermittent issues with sensors, power window regulators can fail.
Transmission Issues:
Manual clutch wear, automatic transmission solenoid issues, synchro wear in manual gearboxes.
📚 Vehicle History
Brand Heritage
Honda Reputation:
Honda is known for reliability, fuel efficiency, and engineering excellence.
Model Evolution
Civic Generation:
This represents the fourth generation (1988-1991) of the Honda Civic. The 1991 model year is the final year of this generation before the introduction of the EG/EK generation.
Key Design Changes From Previous Gen:
Shifted to a more aerodynamic and rounded design, with independent rear suspension becoming more common across the range.
Production
Production Location:
Primarily Japan, with some production in other global facilities.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
While the 1991 model itself might not have been specifically listed, the Honda Civic consistently appeared on Car and Driver's 10Best list throughout the late 1980s and early 1990s, cementing its reputation for value and performance in its class.
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