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1991 Jaguar XJ6 Service Repair Manual 91

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🏷️ Basic Information Identification Make: Jaguar Model: XJ6 Year: 1991 Chassis Code: XJ40 Codes Engine Code Primary: 2H Engine Code Alternative: AJ6 👋 Introduction Market Position Segment: Luxury Sedan Era:...
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Sku: 267919
1991 Jaguar XJ6 Service Repair Manual 91
🏷️ Basic Information
Identification
Make:
Jaguar
Model:
XJ6
Year:
1991
Chassis Code:
XJ40
Codes
Engine Code Primary:
2H
Engine Code Alternative:
AJ6
👋 Introduction
Market Position
Segment:
Luxury Sedan
Era:
Late 1980s / Early 1990s
Competitive Analysis
Key Competitors:
BMW 7 Series, Mercedes-Benz S-Class, Audi V8 Quattro
Key Features
Distinctive Features:
Sophisticated ride, powerful inline-six engines, classic British luxury, advanced (for its time) electronic systems.
Target Audience
User Profile:
Professional mechanics, DIY enthusiasts, owners seeking to maintain or repair their classic Jaguar.
📋 Manual Details
Coverage Areas
Coverage:
All 1991 Jaguar XJ6 Models
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Digital Format:
Multiple PDF Sections
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (AJ6 3.6L, AJ6 4.0L), Transmission (ZF 4HP-22/24), Differential
Chassis:
Suspension (Independent Rear Suspension - IRS), Steering, Brakes (ABS), Wheels and Tires
Electrical:
Engine Management (ECU), Ignition, Lighting, Instrumentation, HVAC Controls, Power Accessories, Body Electrical, Wiring Schematics
Body And Interior:
Body Panels, Doors, Glass, Seats, Trim, Exterior Trim, Bumpers
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication
Repair:
Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Service, Electrical Component Diagnosis and Repair, Body Panel Repair
Troubleshooting:
Diagnostic Procedures, Fault Finding Charts, Common Issues and Solutions
Technical Data:
Torque Specifications, Clearances, Diagnostic Trouble Codes (DTCs), Component Testing Procedures
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
Digital Files:
Over 70 Separate PDF Sections
Print Quality
Printability:
Printable pages for specific procedures
Binding Type
Binding:
Digital Download (No Physical Binding)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-Cylinder
Engine Displacement Liters Primary:
3.6
Engine Displacement Liters Alternative:
4.0
Performance
Horsepower 3.6L Approx:
223 hp @ 4750 rpm
Torque 3.6L Approx:
284 lb-ft @ 3500 rpm
Horsepower 4.0L Approx:
245 hp @ 4750 rpm
Torque 4.0L Approx:
300 lb-ft @ 3750 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Bosch L-Jetronic or similar
Fuel Type:
Unleaded Premium Gasoline
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic
Transmission Manufacturer Standard:
ZF
Transmission Model Standard:
4HP-22 / 4HP-24
Optional
Transmission Type Optional:
5-Speed Manual (Rare)
Features
Transmission Features:
Electronically controlled shift points, Sport mode.
📐 Dimensions
Exterior
Length Mm Approx:
4986
Width Mm Approx:
1794
Height Mm Approx:
1372
Weights
Curb Weight Kg Approx:
1790 - 1850
🛡️ Safety Features
Ratings
Safety Ratings:
Not extensively rated by modern standards, but features inherent safety design of its era.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Power-assisted steering, Four-wheel disc brakes
Passive Features
Passive Safety Features:
Energy-absorbing steering column, Side-impact beams, Seat belts (front and rear), Reinforced passenger cell.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM Cassette Player with amplifier, optional CD player.
Climate Control:
Automatic Climate Control (HVAC) with cabin air filter.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Navigation:
N/A (No factory navigation system available for this model year)
Connectivity
Connectivity Features:
N/A (Basic analog systems)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 6 months (depending on usage and oil type)
Transmission Fluid Change:
Every 30,000-50,000 miles (ZF specification)
Fluid Specifications
Engine Oil Type Primary:
API SG/SH, SAE 10W-40 or 15W-50 (check manual for specific climate recommendations)
Transmission Fluid Type:
ZF TE-ML 11A or equivalent (e.g., Dexron III)
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (e.g., Jaguar specific or equivalent)
Known Issues
Common Faults:
Head gasket leaks, starter motor issues, headlight leveling system (Hydrolastic), ABS warning light illumination, electrical gremlins (especially aged wiring and connectors), rust in sills and wheel arches.
Preventative Maintenance:
Regular fluid and filter changes, diligent rust inspection and treatment, electrical connector cleaning and dielectric grease application.
📚 Vehicle History
Brand Heritage
Brand Focus:
Luxury, performance, and sophisticated engineering.
Model Evolution
Platform:
XJ40 platform (introduced 1986)
Key Updates For 1991:
Introduction of the 4.0L AJ6 engine as a primary option, subtle styling refinements.
Production
Production Period:
1986-1994
Manufacturing Location:
Coventry, England
🏆 Awards & Recognition
Recognitions
Historical Acclaim:
While specific awards for the 1991 model are scarce, the XJ series is historically recognized for its luxury, comfort, and sporting prowess, continuing Jaguar's legacy of fine automotive engineering.
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