Positioning:
A comprehensive factory service manual designed for technicians, mechanics, and DIY enthusiasts aiming to repair, maintain, and understand the 1991 Mercury Capri.
Analogy:
Provides factory-level data comparable to original manufacturer documentation, offering detailed insights beyond generic repair guides.
Features:
Instant download access, low price point, high-quality printable pages, detailed technical data, circuit diagrams, and equipment information.
Powertrain:
Engine Service/Repair, Transmission Service/Repair, Differential/Drive, Axle
Chassis & Suspension:
Suspension, Steering, Brake System, Chassis/Body
Electrical & HVAC:
Wiring Diagram, Electrical System, Engine Control System, Heater/Air Conditioner
Fuel & Emissions:
Fuel Injection, Fuel System, Emission System
General & Maintenance:
General Maintenance, Troubleshooting, Periodic Lubrication
Interior & Restraints:
Interior, Restraint System
Repair Procedures:
Engine overhaul, transmission rebuild, brake component replacement, suspension linkage repair, electrical component diagnosis and repair, HVAC system servicing.
Maintenance Procedures:
Oil changes, filter replacements, fluid level checks and top-offs, tire rotation, spark plug replacement, belt inspection and replacement, lubrication points.
Diagnostic Procedures:
Troubleshooting guides for common issues, diagnostic codes, circuit analysis using wiring diagrams, performance analysis for engine and transmission.
Depth:
Complete factory-level repair information, including detailed diagrams, specifications, and diagnostic procedures for all major vehicle systems.
Engine Code:
88C (typically associated with the 1.6L DOHC)
Engine Type:
Inline 4-Cylinder, DOHC (Dual Overhead Camshaft)
Displacement:
1598 cc (97.5 cu. in.)
Horsepower:
108 hp @ 6000 rpm (for 1.6L DOHC)
Torque:
100 lb-ft @ 4500 rpm (for 1.6L DOHC)
Injection Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Coolant Type:
Propylene Glycol based antifreeze (refer to manual for specific type and mixture ratio)
Oil Type:
API SG or higher, SAE 5W-30 or 10W-30 (refer to manual for specific recommendations based on climate)
Oil Capacity:
Approximately 3.5-4.0 quarts (3.3-3.8 liters) with filter change (refer to manual for exact capacity)
Type:
5-Speed Manual Transaxle
Type:
4-Speed Automatic Transaxle
Fluid Type Manual:
API GL-4 Gear Oil (refer to manual for specific viscosity)
Fluid Type Automatic:
Mercon or equivalent automatic transmission fluid (ATF) (refer to manual for specific type)
Fluid Capacity Manual:
Approximately 2.0-2.5 liters (refer to manual for exact capacity)
Fluid Capacity Automatic:
Approximately 6.5-7.5 liters (refer to manual for exact capacity)
Body Style:
2-Door Convertible
Wheelbase:
Approx. 93.2 inches (2367 mm)
Length:
Approx. 159.6 inches (4054 mm)
Width:
Approx. 67.5 inches (1715 mm)
Height:
Approx. 51.8 inches (1316 mm)
Curb Weight:
Approx. 2500-2600 lbs (1134-1179 kg) depending on equipment
Gross Vehicle Weight Rating:
Refer to vehicle data plate (typically around 3500 lbs)
Crash Test Results:
Limited data available for this specific model and year from official government sources; consult individual safety reports if available.
Braking System:
Front Disc Brakes, Rear Drum Brakes (ABS typically optional or not available on base models)
Steering:
Power-assisted rack and pinion steering
Airbags:
Driver-side airbag (standard on 1991 models)
Seat Belts:
Front 3-point automatic retracting seat belts with shoulder belt height adjustment
Restraint System:
Manual convertible top with reinforced A-pillars and integrated roll bar behind seats.
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations varied by trim.
Cruise Control:
Optional feature on some models.
Not Applicable:
No integrated Bluetooth, USB, or advanced connectivity features typical of modern vehicles.
Oil Change Interval:
Every 3,000 to 5,000 miles or 3 to 6 months, whichever comes first (refer to manual for precise recommendation).
Transmission Fluid Change Interval:
Manual: Every 30,000-60,000 miles; Automatic: Every 24,000-48,000 miles (refer to manual for specific intervals and conditions).
Coolant Flush Interval:
Every 2 years or 30,000 miles (refer to manual for specific coolant type and interval).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific recommendation)
Power Steering Fluid Type:
Refer to manual for specific type, likely ATF or dedicated power steering fluid.
Windshield Washer Fluid:
Water/Washer Fluid Mixture
Common Wear Items:
Spark plugs, ignition coils, clutch assembly (manual), brake pads/rotors, suspension bushings, convertible top mechanism, electrical connectors.
Engine Specific Concerns:
Potential for oil leaks from seals and gaskets, timing belt replacement interval critical (if applicable to engine variant).
Electrical Concerns:
Corrosion in electrical connectors, intermittent functionality of switches and sensors, degradation of wiring insulation over time.
Brand Origin:
Mercury was an automotive brand established by Ford Motor Company in 1938.
Capri Evolution:
The 1991 Capri represented the fifth generation of the Capri, which was largely a rebadged Australian Ford Capri. It was positioned as a sporty, affordable convertible.
Manufacturing Location:
South Korea (produced by Kia for Ford Australia, then rebadged for North America)
Production Years:
1990-1994 (for the fifth generation)
