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1991 Mitsubishi 3000GT Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: 3000GT Model Variant: GTO (Domestic Market) Year: 1991 Codes Chassis Code: Z16A 👋 Introduction Market Position Positioning: Flagship Japanese Sports Grand Tourer, competing...
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Type: Car
Vendor:
Mitsubishi
Sku: 363517
Tags: 1991 3000GT Car Cars Misc Mitsubishi
1991 Mitsubishi 3000GT Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
3000GT
Model Variant:
GTO (Domestic Market)
Year:
1991
Codes
Chassis Code:
Z16A
👋 Introduction
Market Position
Positioning:
Flagship Japanese Sports Grand Tourer, competing with European performance coupes of the era.
Competitive Analysis
Competitors:
Nissan 300ZX (Z32), Toyota Supra (MKIV), Mazda RX-7 (FC/FD), Chevrolet Corvette (C4), Dodge Stealth (R/T Twin Turbo).
Key Features
Engineering Highlight:
Advanced all-wheel drive (AWD), All-wheel steering (AWS/4WS), Electronic Controlled Suspension (ECS), Twin-Turbocharged V6 engine.
Marketing Perception
Perception:
Technologically advanced, performance-oriented, luxurious GT capable of both spirited driving and comfortable long-distance cruising.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Professional Technical Service and Repair
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (6G72 V6), Transmission (Manual & Automatic), Drivetrain (AWD/4WS)
Chassis:
Suspension (ECS), Steering (4WS), Brakes (ABS, AWD)
Electrical:
Wiring Diagrams, ECU, Sensors, Lighting, Audio, Power Accessories
Body And Interior:
Body panels, Trim, Climate Control, Safety Restraints
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Tune-ups
Diagnostics:
Troubleshooting Charts, DTC (Diagnostic Trouble Code) Procedures, Component Testing
Repair And Overhaul:
Engine Rebuild, Transmission Overhaul, Suspension Component Replacement, Brake System Service, Electrical Component Repair
Specifications And Data:
Torque Specifications, Clearances, Alignment Data, Electrical Resistance Values
Technical Depth
Depth:
Comprehensive: From basic fluid checks to complete engine and transmission rebuilds, including advanced diagnostics and electrical system tracing.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF, printable pages.
Print Quality
Print Readability:
Designed for clear reading and easy navigation of technical diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72
Configuration:
V6, SOHC (later DOHC Twin-Turbo variants exist, but this manual covers the 1991 model which typically featured DOHC TT for higher trims)
Displacement:
3.0 Liters (2972 cc)
Performance
Horsepower:
Approx. 300 hp (Twin-Turbo model)
Torque:
Approx. 300 lb-ft (Twin-Turbo model)
Fuel System
Induction:
Twin-Turbocharged, Electronic Fuel Injection (EFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Cooling System
Coolant Capacity:
Approx. 8.5 Liters
Ignition System
Type:
Distributorless Ignition System (DIS) on Twin-Turbo models, Distributor ignition on NA models.
🔧 Transmission
Standard
Type:
5-speed Manual (G5M-R for AWD models)
Optional
Type:
4-speed Automatic (with Sport Mode)
Features
AWD Transfer Case:
Active electronically controlled transfer case (for AWD models)
Transmission Fluid
Manual Fluid Spec:
API GL-3 or GL-4 Gear Oil (e.g., Mitsubishi DiaQueen LSD Gear Oil)
Automatic Fluid Spec:
DiaQueen ATF-SP II M or equivalent DEXRON III/MERCON compatible
📐 Dimensions
Exterior
Length:
4620 mm (181.9 in)
Width:
1840 mm (72.4 in)
Height:
1260 mm (49.6 in)
Wheelbase:
2500 mm (98.4 in)
Weights
Curb Weight:
Approx. 1600-1700 kg (3527-3748 lbs) depending on configuration
Wheels And Tires
Wheel Bolt Pattern:
5x114.3 mm
Standard Tire Size:
225/55R16 (Standard), 245/45ZR17 (Optional/Twin-Turbo)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited published official ratings for this era, but designed with crumple zones and reinforced passenger cage.
Active Features
Traction Control:
Available on some models (e.g., ECS/AWD system can contribute to traction management).
ABS:
Standard on Twin-Turbo, available on some NA models.
Passive Features
Airbags:
Driver's side airbag standard.
Seat Belts:
3-point front seat belts with pretensioners, 2-point rear seat belts.
💡 Technology Features
Infotainment
Audio System:
Premium AM/FM Stereo with Cassette Player, often with a separate amplifier.
Driver Assistance
Active Aero:
Adjustable front and rear spoilers (on some trims) for optimized aerodynamics at speed.
Ecs:
Electronic Controlled Suspension allowing driver selection of ride comfort levels.
Aws 4Ws:
Active All-Wheel Steering system for improved maneuverability at low speeds and stability at high speeds.
Connectivity
Diagnostics:
OBD-I (On-Board Diagnostics) system with specific Mitsubishi diagnostic connectors and procedures covered in the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first.
Timing Belt Replacement:
Every 60,000 miles or 5 years (CRITICAL for DOHC Twin-Turbo engine).
Fluid Specifications
Engine Oil Spec:
SAE 10W-30 or 10W-40 (API SG/SH or higher)
Engine Oil Capacity:
Approx. 4.5 Liters (with filter)
Brake Fluid Spec:
DOT 3 or DOT 4
Power Steering Fluid Spec:
Mitsubishi Power Steering Fluid or Dexron II/III ATF
Known Issues
Timing Belt:
Failure to replace the timing belt on schedule can lead to catastrophic engine damage (interference engine).
Turbochargers:
Potential for bearing wear, seal leaks, or wastegate issues if not properly maintained or abused.
Ecs System:
Aging ECS components (shocks, sensors, pumps) can fail, leading to a stiff ride or warning lights.
Fuel Injectors:
Clogging or failure of fuel injectors, especially on early models with twin-turbo setup.
📚 Vehicle History
Brand Heritage
Brand History:
Mitsubishi has a long history in motorsport and performance vehicle development, evident in the engineering of the 3000GT.
Model Evolution
Generation:
First Generation (1990-1993).
Design Philosophy:
Developed as a technological showcase, aiming to compete with European exotics in performance and features.
Production
Manufacturing Location:
Japan
Market Launch:
1990 (Model Year 1991 in North America)
🏆 Awards & Recognition
Recognitions
Car And Driver:
Named to Car and Driver's Ten Best list for 1991.
Motor Trend:
Considered a strong contender in its class by various automotive publications of the era.
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