Segment:
Lightweight sport motorcycle, popular in urban environments and for novice riders in the 1990s.
Competitors:
Competed with other 125cc class motorcycles from manufacturers like Yamaha (DT125, TZR125), Honda (CR125), Suzuki (RG125).
Distinguishing Features:
Sporty styling, lightweight chassis, agile handling, suitable for both commuting and spirited riding.
Coverage Summary:
Comprehensive workshop repair manual for all Cagiva Super City 125 models produced from 1991 onwards.
Estimated Pages:
200-300 (typical for this era and coverage)
Type:
Workshop Repair Manual / Service Manual
Language:
English (typical for global markets)
Format:
Likely PDF (digital download) or printed booklet
Engine:
Engine disassembly, assembly, component testing, tuning, lubrication, cooling system.
Fuel System:
Carburetor adjustment and overhaul, fuel pump, fuel lines, fuel tank servicing.
Ignition System:
Ignition timing, spark plugs, coil, CDI unit, troubleshooting.
Transmission:
Gearbox removal, disassembly, assembly, clutch operation and adjustment.
Chassis And Suspension:
Front forks, rear shock absorber, swingarm, bearings, wheel hub maintenance.
Brakes:
Brake caliper service, master cylinder, brake fluid replacement, pad replacement, bleeding.
Electrical System:
Wiring diagrams, lighting system, battery, starter motor, charging system, fuses.
Bodywork And Frame:
Fairing removal and installation, seat, handlebars, frame inspection.
Maintenance:
Routine maintenance checks, oil changes, filter replacements, chain adjustment, lubrication points.
Troubleshooting:
Diagnostic procedures for common running issues, electrical faults, starting problems.
Repair:
Step-by-step instructions for component repair and replacement.
Adjustment:
Carburetor, clutch, throttle cable, brake lever adjustments.
Depth:
Comprehensive, covering routine maintenance to major engine and gearbox overhauls, including electrical diagnostics.
Digital Quality:
High-resolution scans for clarity, searchable text if OCR applied.
Print Format:
Professional printing with clear diagrams and text (if applicable).
Binding:
Stapled, perfect bound, or ring-bound for ease of use (depending on format).
Paper:
Durable, high-quality paper suitable for workshop environments (if printed).
Engine Type:
Two-stroke, single-cylinder
Bore X Stroke:
56.0 mm x 50.6 mm (typical for this engine)
Cooling System:
Liquid-cooled
Power Output:
Approx. 28-32 hp @ 10,500 rpm (depending on market and tuning)
Torque:
Approx. 19-21 Nm @ 9,000 rpm (depending on market and tuning)
Compression Ratio:
Approx. 7.0:1 - 7.5:1
Carburetor:
Dell'Orto PHBH 28 or similar (typical for European models)
Fuel Type:
Unleaded gasoline (premium recommended)
Oil Mixture:
Autolube (pre-mix system from separate oil reservoir)
Crash Test Data:
Not applicable (motorcycle specific data not typically rated like cars).
Braking System:
Disc brakes front and rear (e.g., 260mm front, 220mm rear disc).
Suspension Features:
Telescopic front forks, adjustable rear monoshock or twin shocks.
Lighting:
Halogen headlight, tail light, turn signals.
Features:
Basic instrumentation: speedometer, tachometer, odometer, neutral indicator, turn signal indicators.
Features:
N/A (standard for this era motorcycle).
Features:
N/A (standard for this era motorcycle).
Oil Change Interval:
Every 3,000-5,000 km or annually (check manual for specific interval).
Spark Plug Replacement:
Every 6,000-10,000 km.
Air Filter Cleaning:
Every 3,000-6,000 km, replace as needed.
Chain Lubrication:
Every 500-1,000 km or after washing/rain.
Engine Oil Type:
Two-stroke oil (specific API grade like TC-W3 recommended).
Coolant Type:
Ethylene glycol-based antifreeze mixture (50/50).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Common Problems:
Carburetor jetting issues, worn crank seals, electrical connectors corrosion, power valve sticking (if equipped).
Wear And Tear:
Chain and sprockets, brake pads, fork seals are common wear items.
Manufacturer:
Cagiva is an Italian motorcycle manufacturer, known for its performance-oriented and stylish models.
Lineage:
The Super City 125 was part of Cagiva's line of lightweight, sporty off-road and supermoto-style bikes, adapted for street use.
Production Period:
1990s (specific start and end dates vary by market, but the manual covers '1991 ONWARDS').
