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Mitsubishi Colt Lancer 1992-1996 Factory Repair Manual

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This manual pertains to the Lancer, also known as the Colt Lancer, produced between 1992 and 1996. This compact vehicle, available globally in sedan, hatchback, and coupe body styles, is...
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Mitsubishi Colt Lancer 1992-1996 Factory Repair ManualMitsubishi Colt Lancer 1992-1996 Factory Repair ManualMitsubishi Colt Lancer 1992-1996 Factory Repair ManualMitsubishi Colt Lancer 1992-1996 Factory Repair Manual
This manual pertains to the Lancer, also known as the Colt Lancer, produced between 1992 and 1996. This compact vehicle, available globally in sedan, hatchback, and coupe body styles, is recognized for its fuel efficiency, durability, and straightforward engineering. While often competing in the affordable and reliable compact car segment, the Lancer family also includes performance-oriented variants with a strong rally heritage, many of which share foundational architecture with the models covered herein. Its robust design and straightforward mechanics have contributed to its reputation for reliability and ease of maintenance, making it a practical choice for daily transportation. This comprehensive factory service repair manual provides detailed information essential for the maintenance and repair of your Lancer. It covers a wide array of systems including the powertrain, chassis, and electrical components, detailing procedures for scheduled maintenance, troubleshooting, and major repairs. Within its hundreds of pages, you will find in-depth guidance on engine and transmission overhauls, suspension and brake system servicing, and electrical diagnostics, supported by clear diagrams and specifications. This manual is designed to assist owners, mechanics, and technicians in ensuring the longevity and optimal performance of their vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer (Colt Lancer)
Model Code:
CB/CC
Generation Code:
Sixth Generation (JDM/Global variations)
Production Years:
1992-1996
👋 Introduction
Market Position
Segment:
Affordable and reliable compact car
Target Audience:
Budget-conscious buyers, first-time car owners, reliable daily transportation seekers
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Mazda 323
Key Features Vehicle
Attributes:
Fuel efficiency, durability, straightforward engineering, often available with all-wheel drive (AWD) on certain models (e.g., Lancer GSR, Evolution variants within this generation's broader family)
Key Features Manual
Attributes:
Official factory data, comprehensive coverage, detailed diagrams, repair procedures, diagnostic information
📋 Manual Details
Coverage Areas
Region:
Global (specific to markets where Colt Lancer was sold)
Market Segments:
Compact Sedan, Hatchback, Coupe
Page Count
Estimated Pages:
Hundreds (exact count varies by edition, but specified as comprehensive)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Cooling System, Exhaust System, Transmission (Manual & Automatic)
Chassis:
Suspension (Front & Rear), Steering System, Brake System (Disc & Drum), Wheels & Tires
Electrical:
Battery, Charging System, Ignition System, Lighting, Instrumentation, Wiper/Washer System, Power Windows, Power Locks, Audio System, ECU/ECM Diagnostics
Body:
Body Panels, Doors, Hood, Trunk, Bumpers, Interior Trim, Seats, Glass, Seals
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Points, Inspections
Troubleshooting:
Diagnostic Flowcharts, Symptom-Based Troubleshooting, Electrical Schematics Interpretation
Repair Overhaul:
Engine Rebuild Procedures, Transmission Overhaul, Component Replacement (e.g., suspension arms, brake calipers), Bodywork Repair
Diagnostics:
OBD-I Code Retrieval (if applicable), Component Testing, Sensor Data Interpretation
Technical Depth
Depth:
Comprehensive Factory Level - Suitable for Professional Technicians and Advanced DIYers
Diagnostic Tools:
Guidance on using specialized tools and diagnostic equipment
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if converted from a digital source, enhancing usability
Print Quality
Quality:
High-resolution scans or digital native files suitable for clear printing
Binding Type
Binding Recommendation:
Printable on demand, allowing users to bind to their preference (e.g., spiral-bound, three-ring binder)
Paper Type
Recommended Paper:
Standard printer paper for home/shop printing
⚙️ Engine Specifications
Primary Engine Options
Engine Codes And Types:
4G13 (1.3L SOHC I4), 4G15 (1.5L SOHC I4), 4G91 (1.5L DOHC I4), 4G92 (1.6L SOHC/DOHC I4), 4G93 (1.8L SOHC/DOHC I4 - including turbocharged variants like GSR/Ralliart), 6A10 (1.6L V6 - less common in this specific manual's scope but part of the broader Lancer family of the era)
Performance
Horsepower Range:
Approx. 70 HP (1.3L) to 145 HP (1.8L Turbocharged GSR) and upwards for performance variants
Torque Range:
Approx. 100 Nm (1.3L) to 200+ Nm (1.8L Turbocharged)
Fuel System
Induction:
Multi-Point Fuel Injection (MPI) or Carbureted (on some base models/regions)
Ignition System:
Electronic Ignition (Distributor-based or Distributorless Ignition System - DIS on later/higher trims)
🔧 Transmission
Standard Transmission
Type Manual:
5-speed Manual
Optional Transmission
Type Automatic:
3-speed or 4-speed Automatic
Features
Drivetrain:
Front-Wheel Drive (FWD) standard; All-Wheel Drive (AWD) available on performance variants (e.g., GSR)
Clutch:
Hydraulic Actuation
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Hatchback, 2-door Coupe
Wheelbase:
Approx. 2500 mm (98.4 in)
Length:
Approx. 4320 - 4380 mm (170.1 - 172.4 in) depending on body style
Width:
Approx. 1690 - 1700 mm (66.5 - 66.9 in)
Height:
Approx. 1370 - 1400 mm (53.9 - 55.1 in) depending on body style
Weights
Curb Weight Range:
Approx. 1000 - 1250 kg (2205 - 2756 lbs) depending on configuration
Gross Vehicle Weight Rating:
Varies by model, detailed in manual
🛡️ Safety Features
Ratings
Crash Test Results:
Information typically detailed in specific market OEM safety reports; manual focuses on passive safety system components.
Active Features
Braking System:
Front Disc Brakes (Ventilated on higher trims), Rear Drum Brakes (Disc on some performance variants). ABS was optional or standard on higher trims.
Traction Control:
Not commonly available on base models of this era; may be present on performance variants.
Passive Features
Airbags:
Driver-side airbag often standard or optional; Passenger airbag less common on base models of this generation.
Seatbelts:
Three-point front seatbelts with pretensioners (on some models), three-point rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Typically AM/FM Radio with Cassette Player, optional CD Player on higher trims. Manual covers basic installation and removal of head unit.
Speakers:
Standard 2 or 4 speaker configurations.
Driver Assistance
Cruise Control:
Optional on many models, particularly higher trim levels.
Anti Lock Brakes:
ABS available as an option or standard on performance/luxury trims.
Connectivity
Standard Connectivity:
None (pre-internet era of automotive tech)
User Interface
Instrument Cluster:
Analog gauges for Speedometer, Tachometer, Fuel Level, Engine Temperature. Warning lights for various systems. Manual details gauge functions and warning indicators.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, depending on driving conditions and oil type. Specifics in manual.
Timing Belt Replacement:
Crucial for interference engines. Generally recommended every 80,000 - 100,000 km (50,000 - 60,000 miles) or 5-7 years. Failure can cause severe engine damage. Manual provides specific interval and procedure.
Fluid Specifications
Engine Oil Type:
API SG/SH or higher. Viscosity typically 5W-30, 10W-30, or 10W-40 depending on climate. Manual specifies exact grades.
Coolant Type:
Ethylene Glycol based coolant. Manual specifies mixture ratio and type (e.g., Mitsubishi Long Life Coolant or equivalent).
Transmission Fluid Manual:
API GL-4 gear oil, viscosity 75W-90 or 80W-90. Manual specifies type and capacity.
Transmission Fluid Automatic:
Dexron II or III equivalent. Manual specifies type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4. Manual specifies type.
Power Steering Fluid:
ATF Dexron II/III or specific power steering fluid. Manual specifies.
Known Issues
Common Wear Items:
Suspension bushings, tie rod ends, ball joints, exhaust system components, clutch wear, oxygen sensors, fuel injectors.
Electrical Gremlins:
Can occur with age, particularly related to wiring harnesses, grounds, and certain sensor failures. Manual's troubleshooting section is key.
Engine Specific Issues
Oil Leaks:
Valve cover gaskets and oil pan gaskets can degrade with age.
Cooling System:
Radiator hoses and thermostat can fail over time.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Manufacturer Specialty:
Known for rally heritage (especially the Lancer Evolution line) and reliable, affordable transportation.
Model Evolution
Predecessor:
Mitsubishi Lancer (previous generations, e.g., Lancer Fiore/Colt)
Successor:
Mitsubishi Lancer (Generation VII, CY/CZ)
Production
Manufacturing Locations:
Japan (primarily), potentially other Mitsubishi assembly plants globally.
Notable Variants:
While this manual covers the standard Colt Lancer, it provides foundational knowledge for the performance-oriented Lancer Evolution variants (Evo I-III) which share significant underlying architecture.
🏆 Awards & Recognition
Recognitions
Historical Awards Related To Lancer Line:
The broader Lancer lineage, particularly the performance variants, has received numerous accolades in motorsport and automotive journalism for handling and performance. While this specific model is a base compact, its lineage contributes to its desirability.
Ratings
Reliability Perception:
Generally considered reliable and durable with proper maintenance.
Certifications
Manual Certification:
Factory Original Equipment (OE) documentation, ensuring accuracy and completeness for repairs.
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