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Mitsubishi Space Wagon 1992-1997 Factory Service Manual

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The Mitsubishi Space Wagon, part of the N30/N40 Series, is a versatile compact MPV produced from 1991 to 1998, with models covered from 1992 to 1997. This vehicle was engineered...
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Mitsubishi Space Wagon 1992-1997 Factory Service ManualMitsubishi Space Wagon 1992-1997 Factory Service ManualMitsubishi Space Wagon 1992-1997 Factory Service ManualMitsubishi Space Wagon 1992-1997 Factory Service Manual
The Mitsubishi Space Wagon, part of the N30/N40 Series, is a versatile compact MPV produced from 1991 to 1998, with models covered from 1992 to 1997. This vehicle was engineered to meet the needs of families, offering configurable seating for maximum passenger and cargo flexibility. Notable features include the optional Super Select 4WD-i system for enhanced all-weather capability and a range of reliable engines, including 2.0L and 2.4L inline-four options, and a 3.0L V6 in some markets. Its design philosophy prioritized practicality and spaciousness, positioning it as a strong contender against other MPVs of its time. This comprehensive factory service and repair manual provides essential information for the maintenance and repair of your Mitsubishi Space Wagon. It covers a vast array of systems, including detailed procedures for engine service, transmission repair (both manual and automatic), brake systems, electrical diagnostics, suspension, steering, cooling, fuel, and emission control systems. Additionally, the manual includes information on the HVAC system, chassis and body, restraint systems, interior components, and differentials. With systematic troubleshooting guides, repair instructions, and technical specifications, this manual is an indispensable resource for owners and technicians alike to ensure the optimal performance and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Space Wagon
Generation:
N30/N40 Series (1991-1998)
Model Years Covered:
1992, 1993, 1994, 1995, 1996, 1997
Codes
Chassis Codes:
N33W, N34W, N38W, N43W
👋 Introduction
Market Position
Vehicle Type:
Compact MPV (Multi-Purpose Vehicle)
Target Audience:
Families seeking versatile and practical transportation.
Competitive Analysis
Competitors:
Toyota Previa/Estima, Honda Odyssey (first generation), Nissan Axxess/Vanette, Mazda MPV.
Key Features
Interior Versatility:
Configurable seating arrangements for maximizing passenger and cargo space.
Availability Of AWD:
Optional All-Wheel Drive (Super Select 4WD-i system) for enhanced traction and stability.
📋 Manual Details
Coverage Areas
Market Coverage:
Global (specific to models sold under the Space Wagon nameplate)
Page Count
Estimated Page Count:
Hundreds (Exact number not specified, but implied to be comprehensive)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service And Repair:
Complete diagnosis, repair, and overhaul procedures for all applicable engines.
Transmission Service And Repair:
Coverage for both manual and automatic transmissions, including internal components and electronic controls.
Brake System:
Diagnosis, repair, and maintenance of ABS, hydraulic systems, and parking brake.
Electrical System:
Comprehensive coverage including starting, charging, lighting, ignition, and accessories.
Wiring Diagrams:
Detailed wiring schematics for all electrical systems and components.
Suspension:
Front and rear suspension component diagnosis, adjustment, and replacement.
Steering:
Power steering system, steering column, and linkage service and repair.
Cooling System:
Radiator, fan, water pump, thermostat, and coolant flow diagnosis.
Fuel Injection And Fuel System:
Diagnosis and repair of fuel pump, injectors, fuel lines, and ECU control.
Emission Control System:
Diagnosis and repair of emissions components and systems.
Heating And Air Conditioning (HVAC):
Service and repair of HVAC system components and refrigerant handling.
Engine Control System:
ECU diagnostics, sensor identification, and actuator testing.
Chassis And Body:
Body panel repair, structural components, and chassis alignment.
Restraint System:
Airbag system diagnosis and service, seat belt mechanisms.
Interior:
Trim, seating, dashboard, and accessory removal and installation.
Differential And Drive Axles:
Front and rear differentials, CV joints, and drive shafts.
Axles:
Front and rear axle components and bearings.
Procedures Included
General Maintenance:
Scheduled maintenance, fluid changes, filter replacements.
Troubleshooting:
Systematic diagnostic guides for identifying and resolving common and complex issues.
Periodic Lubrication:
Detailed lubrication points and recommended lubricant types.
Repair And Rebuild:
Step-by-step instructions for component disassembly, repair, and reassembly.
Component Replacement:
Guides for replacing major and minor parts.
Diagnostic Troubleshooting:
Advanced diagnostic procedures for electrical and mechanical faults.
Technical Depth
Depth:
Comprehensive factory-level information for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Fully printable, allowing users to print individual pages or the entire manual.
Binding Type
Binding Type:
Not applicable (Digital Download)
Paper Type
Paper Type:
Not applicable (Digital Download)
Searchability
Text Searchability:
Yes (Implied by PDF format and user description)
⚙️ Engine Specifications
Primary Engine
Engine Codes And Types:
4G63 (2.0L SOHC/DOHC I4), 4G64 (2.4L SOHC I4), 6G72 (3.0L SOHC V6 - primarily for Japanese market 'Chariot' variants which share platform).
Performance
Horsepower Range:
Approximately 110-150 HP (depending on engine and market)
Torque Range:
Approximately 120-180 lb-ft (depending on engine and market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
4-Speed Automatic Transmission (INVECS-II with Sport Mode on some later models)
Features
AWD Integration:
Super Select 4WD-i system available, allowing on-the-fly selection between 2WD and 4WD modes, with locking center differential.
📐 Dimensions
Exterior
Length:
Approx. 4550 mm (179.1 in)
Width:
Approx. 1700 mm (66.9 in)
Height:
Approx. 1640 mm (64.6 in)
Wheelbase:
Approx. 2720 mm (107.1 in)
Weights
Curb Weight:
Approx. 1450-1650 kg (3197-3638 lbs) depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited publicly available data for this specific generation and model year, typical for vehicles of this era.
Active Features
ABS:
Available Anti-lock Braking System (ABS) on select trims.
Passive Features
Airbags:
Driver airbag typically standard on later models; passenger airbag optional or unavailable on early models.
Seatbelts:
Three-point seatbelts for front and rear occupants, with pretensioners on front belts.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player; optional CD player available on higher trims.
Climate Control:
Manual climate control with fan speed and temperature adjustments; optional automatic climate control on some models.
Driver Assistance
Cruise Control:
Available cruise control system on many models.
Connectivity
Connectivity Options:
Limited by era; no integrated Bluetooth or USB ports. Aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 miles (8,000 km) or 6 months, whichever comes first, for conventional oil. Refer to manual for synthetic oil recommendations.
Timing Belt Replacement:
Critical interval, typically 60,000 miles (96,000 km) or 4 years for 4G6x engines. Manual provides exact interval and procedure.
Fluid Specifications
Engine Oil Viscosity:
API SG or higher, SAE 5W-30 or 10W-30 recommended for most climates. Consult manual for precise specifications.
Transmission Fluid Automatic:
DIAQueen ATF SP-II M or equivalent DEXRON-III compatible fluid. Check manual for exact part number and capacity.
Coolant:
Ethylene glycol-based antifreeze (e.g., Mitsubishi Super Long Life Coolant or equivalent). Capacity around 7-8 liters. Consult manual.
Known Issues
Engine Head Gasket:
The 4G6x engines can be prone to head gasket failure, especially if overheated. Regular coolant checks are vital.
Automatic Transmission Issues:
Earlier automatic transmissions may experience wear and shifting problems if not properly maintained. Fluid flushes should be done carefully.
Suspension Wear:
Ball joints, tie rod ends, and bushings can wear over time, leading to clunking noises and alignment issues.
Rust And Corrosion:
As with many vehicles of this era, rust can be an issue, particularly in the rocker panels, wheel wells, and rear quarter panels, depending on climate.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation, Japan.
Model Evolution
Platform Sharing:
Shares platform with the Mitsubishi Chariot (Japan) and Dodge/Plymouth Colt Vista (North America).
Design Philosophy:
Designed as a family-oriented vehicle with a focus on practicality, space, and the option of all-wheel drive.
Production
Production Period:
1991-1998 (for the N30/N40 generation covered by this manual).
Manufacturing Locations:
Primarily Japan.
🏆 Awards & Recognition
Recognitions
Historical Recognition:
While specific awards for this model are not widely publicized, Mitsubishi vehicles of this era were generally regarded for their value and practicality.
Ratings
Reliability Perception:
Reliability is generally considered good with proper maintenance, though specific components like head gaskets and transmissions require attention.
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