Covered Model Years:
1992, 1993, 1994, 1995, 1996, 1997, 1998
Covered Body Styles:
Sedan (4-door), Coupe (2-door), Convertible (2-door), Touring (Wagon, 5-door)
Covered Trim Levels:
318i, 318is, 318ic, 320i, 323i, 323is, 323ic, 325i, 325is, 325ic, 328i, 328is, 328ic, M3 (specific sections may vary for M3)
Estimated Page Count:
Over 2000 pages (typical for comprehensive manuals of this era)
Manual Type:
Comprehensive Service and Repair Manual
Engine Mechanical:
Engine removal/installation, cylinder head, crankshaft, pistons, connecting rods, valve train, timing components, lubrication system, cooling system
Engine Electrical:
Ignition system, fuel injection (DME - Digital Motor Electronics), starting system, charging system, sensors, actuators, engine control module (ECM) diagnostics
Transmission:
Manual transmission (Getrag 260/5, Getrag 260/6), Automatic transmission (ZF 4HP22/4HP24), clutch system, torque converter, transmission control
Drivetrain:
Driveshaft, universal joints, differential, rear axle, CV joints
Suspension:
Front suspension (MacPherson struts, control arms, sway bar), rear suspension (multi-link, trailing arms, shock absorbers, springs), wheel bearings
Brakes:
Front disc brakes, rear disc brakes, ABS (Anti-lock Braking System), brake fluid, parking brake
Steering:
Power steering system, steering rack, steering column, tie rods
Electrical System:
Wiring diagrams, battery, alternator, starter, fuses, relays, lighting system, power windows, power seats, climate control electronics
Body And Interior:
Body panels, doors, hood, trunk, bumpers, interior trim, seats, upholstery, HVAC system, body sealing
Climate Control:
Air conditioning system (compressor, condenser, evaporator, refrigerant), heater core, blower motor, controls
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter replacement, fuel filter replacement, coolant flush, brake fluid flush, transmission fluid service
Diagnostic Troubleshooting:
Step-by-step diagnostic flowcharts, symptom-based troubleshooting, fault code interpretation (OBD-I)
Repair Procedures:
Detailed instructions for component removal, repair, and reinstallation for all major systems
Rebuild Procedures:
Instructions for rebuilding engines, transmissions, and other major components
Electrical Troubleshooting:
Wiring diagram interpretation, continuity testing, voltage testing, component testing
Suspension And Steering Alignment:
Alignment specifications, adjustment procedures
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to complete overhauls and advanced diagnostics.
Diagnostic Tools:
Discussion of diagnostic procedures for OBD-I systems, including likely use of BMW specific diagnostic tools of the era (e.g., GT1 if applicable to specific models covered).
Engine Variants:
M43B16 (1.6L), M43B18 (1.8L), M44B19 (1.9L) inline-4; M50B20 (2.0L), M52B20 (2.0L), M50B25 (2.5L), M52B25 (2.5L), M52B28 (2.8L) inline-6; S50B30 (3.0L), S50B32 (3.2L) inline-6 (M3).
Horsepower Range:
Approximately 113 hp (318i) to 321 hp (Euro-spec M3).
Torque Range:
Approximately 118 lb-ft (318i) to 258 lb-ft (Euro-spec M3).
Fuel Delivery:
Electronic Fuel Injection (EFI), Bosch Motronic engine management.
Fuel Type:
Unleaded gasoline (premium recommended).
Spark Plug Type:
Typically Bosch or NGK, specific part numbers vary by engine. (e.g., Bosch Super Plus S45P+ for M52)
Oil Capacity:
Varies by engine, typically 4.5 - 6.5 liters (4.7 - 6.9 US quarts).
Recommended Oil Viscosity:
SAE 0W-40, 5W-30, 5W-40, or 10W-40 depending on climate and specific engine. (BMW Longlife-01 or -04 often specified for later models, but check manual for this era).
Oil Change Interval:
Typically 10,000-15,000 miles (15,000-25,000 km) or 12-24 months, depending on driving conditions and oil used. Check manual for specific recommendations.
Coolant Change Interval:
Typically every 2-3 years or 30,000-50,000 miles.
Brake Fluid Flush Interval:
Typically every 2 years.
Engine Coolant:
BMW Blue Ethylene Glycol coolant or equivalent, mixed 50/50 with distilled water.
Power Steering Fluid:
BMW Power Steering Fluid or Pentosin CHF 11S (check specific vehicle for exact requirement).
Common Mechanical Issues:
Cooling system components (water pump, radiator, expansion tank), VANOS (Variable Valve Timing) unit on inline-6 engines, subframe mounting points, blower motor resistor, door handle microswitches, fuel pump, differential bushings.
Common Electrical Issues:
ABS module failures, instrument cluster issues, OBC (On-Board Computer) pixel degradation, window regulator failures.