Manual Coverage
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Systems Covered
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Powertrain:
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Engine mechanical (including cylinder head, block, pistons, crankshaft, camshafts), fuel system, ignition system, cooling system, exhaust system, lubrication system.
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Transmission Drivetrain:
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Manual and automatic transmission overhaul, clutch, driveshafts, differentials, transaxle.
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Chassis Suspension Steering:
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Front and rear suspension components (struts, springs, control arms, bushings), steering system (rack and pinion, power steering pump, linkages), wheel alignment specifications.
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Brakes:
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Brake system (front and rear disc/drum), ABS system, brake fluid specifications, caliper and rotor service, parking brake.
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Electrical Electronics:
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Wiring diagrams, battery, charging system (alternator), starting system (starter motor), lighting, instrumentation, power windows, locks, mirrors, horn, fuse and relay locations.
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Body Chassis:
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Body panel removal and installation, doors, hood, trunk, bumpers, glass replacement, interior trim, seat removal, chassis lubrication.
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HVAC:
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Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant specifications, component replacement.
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Procedures Included
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Maintenance:
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Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.
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Repair:
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Component removal, installation, and overhaul procedures for all major systems.
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Troubleshooting:
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Diagnostic flowcharts, symptom-based troubleshooting guides, common fault analysis.
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Diagnostics:
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OBD-I/OBD-II system diagnosis (where applicable), reading trouble codes, sensor testing, actuator testing.
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Technical Depth
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Depth:
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Detailed technical specifications, torque values, clearance measurements, diagnostic procedures, and complete rebuild instructions.
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Engine Specifications
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Primary Engine
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Engine 1 Type:
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4-cylinder, SOHC, Fuel Injection
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Engine 1 Displacement:
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2.4 Liters (2351 cc, 4G64)
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Engine 1 Bore X Stroke:
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86.5 mm x 100.0 mm
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Engine 1 Compression Ratio:
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8.5:1
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Engine 1 Horsepower Approx:
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130-145 hp @ 5000-5500 rpm (depending on year/spec)
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Engine 1 Torque Approx:
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150-160 lb-ft @ 2500-3000 rpm (depending on year/spec)
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Optional Engine
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Engine 2 Type:
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V6, SOHC, Multi-point Fuel Injection
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Engine 2 Displacement:
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3.0 Liters (2972 cc, 6G72)
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Engine 2 Bore X Stroke:
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91.1 mm x 76.0 mm
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Engine 2 Compression Ratio:
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8.5:1
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Engine 2 Horsepower Approx:
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170-175 hp @ 5500-6000 rpm (depending on year/spec)
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Engine 2 Torque Approx:
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180-190 lb-ft @ 3000-4500 rpm (depending on year/spec)
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Performance
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Performance Notes:
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Performance varied between the 4-cylinder and V6 engines, with the V6 offering noticeably quicker acceleration.
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Fuel System
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Fuel Delivery:
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Electronic Multi-port Fuel Injection (MPI)
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Recommended Fuel:
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Unleaded gasoline, 87 octane (minimum).
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 3,000-5,000 miles or 6 months, whichever comes first (refer to manual for specific type).
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Transmission Fluid Change:
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Automatic: Every 30,000-60,000 miles; Manual: Every 60,000-100,000 miles. Consult manual for exact intervals and fluid types.
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Coolant Change Interval:
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Every 30,000-50,000 miles or 2-3 years.
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Fluid Specifications
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Engine Oil Type:
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API SG/SH or higher, SAE 5W-30 or 10W-30 recommended (refer to manual for precise viscosity based on climate).
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Engine Oil Capacity:
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4-cylinder: Approx. 4.5 quarts (4.3L) with filter; V6: Approx. 5.0 quarts (4.7L) with filter. Consult manual.
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Coolant Type:
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Ethylene Glycol based, typically a 50/50 mix with distilled water. Use Asian vehicle specific coolant if available.
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Known Issues
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Common Problems:
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Timing belt replacement critical (non-interference engine, but belt failure causes stalling), potential for valve stem seal wear leading to oil consumption, automatic transmission issues (e.g., harsh shifting), AC system leaks, suspension component wear (bushings, struts).
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Timing Belt Replacement Interval:
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Critical: Every 60,000-90,000 miles or 5-7 years. Refer to manual for exact interval and part numbers (e.g., Mitsubishi part numbers for 4G64/6G72 timing belt kits).
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