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Mitsubishi Galant 1992-1998 Workshop Repair Service Manual

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Basic Information Identification Make: Mitsubishi Model: Galant Applicable Years: 1992, 1993, 1994, 1995, 1996, 1997, 1998 Generation Generation Name: Eighth Generation (E3_A/E5_A/E7_A/E8_A/E8_X/E8_W) Codes Chassis Codes: E3_A, E5_A, E7_A, E8_A, E8_X,...
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Mitsubishi Galant 1992-1998 Workshop Repair Service Manual
Basic Information
Identification
Make: Mitsubishi
Model: Galant
Applicable Years: 1992, 1993, 1994, 1995, 1996, 1997, 1998
Generation
Generation Name: Eighth Generation (E3_A/E5_A/E7_A/E8_A/E8_X/E8_W)
Codes
Chassis Codes: E3_A, E5_A, E7_A, E8_A, E8_X, E8_W
Introduction
Market Position
Segment: Mid-size sedan, known for comfort, reliability, and distinct styling.
Competitive Analysis
Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Mazda 626.
Key Features
Design: Aerodynamic styling, spacious interior, comfortable ride.
Value Proposition: Offered a good balance of performance, features, and affordability.
Manual Details
Coverage Areas
Breadth Of Coverage: Comprehensive mechanical, electrical, body, and diagnostic information for all factory specifications.
Page Count
Estimated Page Count: 1500+
Manual Type
Type: Workshop Repair and Service Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Powertrain: Engine mechanical (including cylinder head, block, pistons, crankshaft, camshafts), fuel system, ignition system, cooling system, exhaust system, lubrication system.
Transmission Drivetrain: Manual and automatic transmission overhaul, clutch, driveshafts, differentials, transaxle.
Chassis Suspension Steering: Front and rear suspension components (struts, springs, control arms, bushings), steering system (rack and pinion, power steering pump, linkages), wheel alignment specifications.
Brakes: Brake system (front and rear disc/drum), ABS system, brake fluid specifications, caliper and rotor service, parking brake.
Electrical Electronics: Wiring diagrams, battery, charging system (alternator), starting system (starter motor), lighting, instrumentation, power windows, locks, mirrors, horn, fuse and relay locations.
Body Chassis: Body panel removal and installation, doors, hood, trunk, bumpers, glass replacement, interior trim, seat removal, chassis lubrication.
HVAC: Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant specifications, component replacement.
Procedures Included
Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.
Repair: Component removal, installation, and overhaul procedures for all major systems.
Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides, common fault analysis.
Diagnostics: OBD-I/OBD-II system diagnosis (where applicable), reading trouble codes, sensor testing, actuator testing.
Technical Depth
Depth: Detailed technical specifications, torque values, clearance measurements, diagnostic procedures, and complete rebuild instructions.
Manual Specifications
File Format
Quality: High-resolution PDF, typically searchable and printable.
Print Quality
Resolution: Excellent, optimized for digital viewing and printing.
Binding Type
Binding Type: N/A (Digital PDF)
Paper Type
Paper Type: N/A (Digital PDF)
Engine Specifications
Primary Engine
Engine 1 Type: 4-cylinder, SOHC, Fuel Injection
Engine 1 Displacement: 2.4 Liters (2351 cc, 4G64)
Engine 1 Bore X Stroke: 86.5 mm x 100.0 mm
Engine 1 Compression Ratio: 8.5:1
Engine 1 Horsepower Approx: 130-145 hp @ 5000-5500 rpm (depending on year/spec)
Engine 1 Torque Approx: 150-160 lb-ft @ 2500-3000 rpm (depending on year/spec)
Optional Engine
Engine 2 Type: V6, SOHC, Multi-point Fuel Injection
Engine 2 Displacement: 3.0 Liters (2972 cc, 6G72)
Engine 2 Bore X Stroke: 91.1 mm x 76.0 mm
Engine 2 Compression Ratio: 8.5:1
Engine 2 Horsepower Approx: 170-175 hp @ 5500-6000 rpm (depending on year/spec)
Engine 2 Torque Approx: 180-190 lb-ft @ 3000-4500 rpm (depending on year/spec)
Performance
Performance Notes: Performance varied between the 4-cylinder and V6 engines, with the V6 offering noticeably quicker acceleration.
Fuel System
Fuel Delivery: Electronic Multi-port Fuel Injection (MPI)
Recommended Fuel: Unleaded gasoline, 87 octane (minimum).
Transmission
Standard
Transmission 1 Type: 5-speed Manual Transmission
Optional
Transmission 2 Type: 4-speed Automatic Transmission (with overdrive)
Features
Auto Transmission Modes: Often featured 'Sport' and 'Economy' modes on V6 models.
Fluid Specifications
Automatic Transmission Fluid Type: Dexron III (or equivalent) - Refer to manual for exact specification and capacity.
Manual Transmission Fluid Type: GL-4 Gear Oil (e.g., SAE 75W-90) - Refer to manual for exact specification and capacity.
Dimensions
Exterior
Length: Approx. 185-188 inches (4700-4775 mm)
Width: Approx. 70-71 inches (1778-1803 mm)
Height: Approx. 55-56 inches (1397-1422 mm)
Wheelbase: Approx. 105 inches (2667 mm)
Weights
Curb Weight: Approx. 3100-3500 lbs (1406-1588 kg) depending on engine and trim.
Safety Features
Ratings
NHTSA Ratings Approx: Frontal crash: Acceptable (early models); Good (later models). Side impact: N/A or varies.
Active Features
ABS: Available (standard on some higher trims/later years), anti-lock braking system.
Passive Features
Airbags: Driver-side airbag standard; Passenger airbag available on some later models.
Seatbelts: Three-point front and rear seatbelts, pretensioners on front belts.
Technology Features
Infotainment
Audio System: Factory AM/FM stereo with cassette player; CD player optional or aftermarket. Speaker configurations varied by trim level.
Driver Assistance
Cruise Control: Available on most models.
Connectivity
Power Accessories: Power windows, power door locks, power mirrors standard on higher trims, optional on base models.
Maintenance
Service Intervals
Oil Change Interval: Every 3,000-5,000 miles or 6 months, whichever comes first (refer to manual for specific type).
Transmission Fluid Change: Automatic: Every 30,000-60,000 miles; Manual: Every 60,000-100,000 miles. Consult manual for exact intervals and fluid types.
Coolant Change Interval: Every 30,000-50,000 miles or 2-3 years.
Fluid Specifications
Engine Oil Type: API SG/SH or higher, SAE 5W-30 or 10W-30 recommended (refer to manual for precise viscosity based on climate).
Engine Oil Capacity: 4-cylinder: Approx. 4.5 quarts (4.3L) with filter; V6: Approx. 5.0 quarts (4.7L) with filter. Consult manual.
Coolant Type: Ethylene Glycol based, typically a 50/50 mix with distilled water. Use Asian vehicle specific coolant if available.
Known Issues
Common Problems: Timing belt replacement critical (non-interference engine, but belt failure causes stalling), potential for valve stem seal wear leading to oil consumption, automatic transmission issues (e.g., harsh shifting), AC system leaks, suspension component wear (bushings, struts).
Timing Belt Replacement Interval: Critical: Every 60,000-90,000 miles or 5-7 years. Refer to manual for exact interval and part numbers (e.g., Mitsubishi part numbers for 4G64/6G72 timing belt kits).
Vehicle History
Brand Heritage
Mitsubishi Motors: Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a history dating back to the early 20th century, known for innovation and diverse product lines.
Model Evolution
Galant Eighth Gen: The eighth generation Galant (1992-1998) marked a significant redesign from its predecessor, adopting a sleeker, more aerodynamic profile and offering improved performance and features, including the availability of a V6 engine and all-wheel drive (AWD) on some markets/trims (though AWD less common in North America for this generation).
Production
Manufacturing Locations: Primarily Japan, with some assembly in other global locations.
Awards & Recognition
Recognitions
Industry Accolades: While not as numerous as some competitors, the Galant was generally well-regarded for its design and comfortable ride in its segment during its production run.
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