Yamaha CY 50 Jog 1992-2001 Service Repair Workshop Manual 1993 1994 1995 1996 1997 1998 1999 2000

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🏷️ Basic Information Identification Make: Yamaha Model: Jog CY50 Product Name: Yamaha CY 50 Jog 1992-2001 Service Repair Workshop Manual Generation Covered Years: 1992, 1993, 1994, 1995, 1996, 1997, 1998,...

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Type: Motorcycle/scooter

Vendor:

Sku: 486706

Tags: 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 CY 50 Jog Jog Motorcycle/scooter Motorcycles Yamaha

Product variants

Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Jog CY50

Product Name:

Yamaha CY 50 Jog 1992-2001 Service Repair Workshop Manual

Generation

Covered Years:

1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001

👋 Introduction

Market Position

Segment:

Compact scooter segment, popular for urban commuting and light recreational use.

Competitive Analysis

Competitors:

Honda Dio, Suzuki Address, Kymco Agility, and other 50cc scooters of the era.

Key Features

Features:

Compact and lightweight design, agile handling, fuel efficiency, reliable Yamaha engineering, automatic transmission for ease of use.

📋 Manual Details

Coverage Areas

Geographic Coverage:

Global (technical procedures are universal)

Page Count

Estimated Pages:

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Downloadable Digital File (PDF likely)

📖 Manual Coverage

Systems Covered

Engine:

Disassembly, assembly, inspection, tuning, carburetor, cooling system (air-cooled), lubrication

Transmission:

Automatic transmission (CVT), clutch, gear reduction

Electrical:

Ignition system, lighting, starter system, battery, charging system, wiring diagrams, fault diagnosis

Chassis:

Frame, suspension (front fork, rear shock absorber), steering, wheels, tires

Brakes:

Front and rear brake systems (likely drum or disc, depending on specific sub-model)

Fuel System:

Fuel tank, fuel lines, fuel pump (if applicable), carburetor

Exhaust System:

Muffler, exhaust pipe, emissions control (if applicable)

Bodywork:

Body panels, seat, fairings, storage compartment

Procedures Included

Maintenance:

Routine servicing, oil changes, filter replacements, spark plug replacement, brake adjustments, chain lubrication (if applicable)

Repair:

Engine rebuild, transmission repair, suspension overhaul, electrical component replacement, brake caliper service

Troubleshooting:

Diagnostic procedures for common problems, electrical fault finding, engine performance issues

Adjustments:

Carburetor tuning, idle speed adjustment, brake lever free play

Disassembly Assembly:

Detailed step-by-step instructions for major component removal and installation

Technical Depth

Depth:

Comprehensive (from basic maintenance to full engine rebuilds and electrical diagnostics)

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format) is standard for digital service manuals, allowing for searchability and portability.

Print Quality

Illustration Quality:

High-quality, clear, step-by-step illustrations and diagrams.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-stroke, air-cooled, single-cylinder

Displacement:

49 cc

Bore X Stroke:

Approx. 39.0 mm x 41.4 mm (typical for this class)

Compression Ratio:

Approx. 7.0:1 - 7.5:1 (typical for 2-stroke)

Cooling System:

Forced air cooling

Performance

Horsepower:

Approx. 4.0 - 5.0 HP (at varying RPM)

Torque:

Approx. 3.5 - 4.5 Nm (at varying RPM)

Fuel System

Carburetor Type:

Mikuni VM Series (e.g., VM12 or similar)

Fuel Type:

Unleaded gasoline (min. 87 octane)

Oil Mixing:

2-stroke pre-mix or oil injection system

🔧 Transmission

Standard

Transmission Type:

Automatic Continuously Variable Transmission (CVT)

Drive Type:

V-belt drive

Features

Gear Reduction:

Planetary gear reduction

📐 Dimensions

Exterior

Length:

Approx. 1700 - 1750 mm

Width:

Approx. 650 - 700 mm

Height:

Approx. 1000 - 1050 mm

Weights

Dry Weight:

Approx. 70 - 75 kg

Gross Vehicle Weight Rating:

Approx. 170 kg

Cargo

Underseat Storage:

Standard underseat storage compartment

Wheels Tires

Front Tire Size:

3.00-10 or 90/90-10

Rear Tire Size:

3.00-10 or 90/90-10

Wheel Type:

Steel or alloy wheels

🛡️ Safety Features

Ratings

Crash Test Ratings:

Not applicable for scooters in the same manner as automobiles.

Active Features

Braking System:

Front and rear drum brakes (or optional front disc brake on some variants)

Lighting:

Headlight, taillight, brake lights, turn signals

Passive Features

Frame Construction:

Steel frame for rigidity and durability.

💡 Technology Features

Infotainment

Features:

Basic analog instrumentation: speedometer, fuel gauge (if equipped), indicator lights.

Driver Assistance

Features:

N/A (No electronic driver assistance systems typical for this era and class).

🔧 Maintenance

Service Intervals

Oil Change:

Every 2,000 - 3,000 km or annually, whichever comes first.

Air Filter Cleaning:

Every 1,000 - 1,500 km or as needed based on operating conditions.

Spark Plug Replacement:

Every 4,000 - 6,000 km, or based on inspection.

Transmission Oil Change:

Every 6,000 - 10,000 km, or as specified in manual.

Fluid Specifications

Engine Oil Type:

2-stroke engine oil, JASO FD or API TC grade.

Gear Oil Type:

Yamaha recommended hypoid gear oil or equivalent (SAE 80W-90).

Coolant:

N/A (Air-cooled)

Known Issues

Common Wear Items:

Drive belt, rollers, brake pads, spark plug, air filter, fuel filter.

Carburetor Issues:

Can become clogged with debris or varnish if fuel sits too long, leading to rough running or no-start conditions.

2 Stroke Specific:

Carbon buildup in the exhaust port and piston crown, requiring periodic cleaning.

📚 Vehicle History

Brand Heritage

Yamaha Legacy:

Yamaha Motor Company is a Japanese manufacturer renowned for its motorcycles, marine products, and musical instruments, with a strong reputation for quality and performance.

Model Evolution

Jog Lineage:

The Jog series is one of Yamaha's most successful scooter lines, known for its sporty styling and reliable performance. The CY50 Jog was a key model in this line during the 1990s.

Production

Manufacturing Location:

Primarily Japan, with potential production in other Yamaha facilities globally.

Production Period:

The CY50 Jog was a significant model for Yamaha throughout the 1990s, evolving with minor updates.

🏆 Awards & Recognition

Recognitions

Model Acclaim:

The Yamaha Jog series has consistently received positive reviews for its reliability, ease of use, and sporty character, making it a popular choice in its segment.