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Daihatsu Rocky 1992 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Rocky Year: 1992 Chassis Code: F300 Series (includes F300, F320, F340, F370, F400, F440 variants) Body Style: Compact SUV / Off-roader 👋 Introduction...
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Type: Car
Vendor:
Sku: 451877
Daihatsu Rocky 1992 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Rocky
Year:
1992
Chassis Code:
F300 Series (includes F300, F320, F340, F370, F400, F440 variants)
Body Style:
Compact SUV / Off-roader
👋 Introduction
Market Position
Market Position:
Compact, capable off-road oriented SUV, often competing in its niche with vehicles like the Suzuki Samurai and Jeep Wrangler. Known for its robust construction and off-road prowess.
Competitive Analysis
Competitive Analysis:
The Daihatsu Rocky (also known as the Taft or Feroza in some markets) carved out a segment for affordable, small, capable off-road vehicles. Its primary competitors were the Suzuki Samurai, Jeep CJ/YJ (though generally larger and more expensive), and other compact utility vehicles of the era. The Rocky offered a blend of utility, off-road capability, and relatively simple mechanicals.
Key Features
Key Features:
Body-on-frame construction, four-wheel drive capability (often selectable), compact dimensions suitable for tight trails, relatively simple and durable mechanicals, available in various body styles including short-wheelbase, long-wheelbase, and convertible tops.
Target Audience
Target Audience:
Daihatsu Rocky 1992 owners, DIY mechanics, automotive technicians, and restoration enthusiasts.
Value Proposition
Diy Savings:
Enables owners to perform servicing and repairs themselves, potentially saving $50-$60 per hour on shop labor costs.
📋 Manual Details
Coverage Areas
Coverage Areas:
All Rocky models and styles for the 1992 model year
Page Count
Page Count:
Hundreds of Pages (exact count not specified, but described as comprehensive)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
Authenticity
Manual Type Authenticity:
Actual Genuine Factory Repair Service Manuals, not 3rd party or Haynes style manuals.
Format Requirements
Required Software:
Adobe PDF Reader
Availability
Delivery Format:
Digital Download
📖 Manual Coverage
Systems Covered
Systems Covered:
General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle
Procedures Included
Procedures Included:
Maintenance, troubleshooting, repair, rebuilding, refurbishment, restoration, diagnostics, tuning, lubrication, electrical service
Technical Depth
Technical Depth:
Comprehensive, step-by-step procedures for factory-trained technicians, including detailed substeps, notes, cautions, warnings, numbered instructions, and illustrations. Advanced troubleshooting guide included.
Diagrams Illustrations
Diagrams Illustrations Included:
All necessary illustrations, drawings, photos, and enlarged insets to guide through repair procedures.
Troubleshooting
Troubleshooting Guide Depth:
Advanced troubleshooting guide to diagnose and correct problems, integrated with electrical service procedures and wiring diagrams.
Diagnostic Procedures
Diagnostic Procedures Included:
Detailed diagnostic trees and procedures for common and uncommon faults across all major systems.
Repair Scope
Repair Scope:
Covers everything to repair, maintain, rebuild, refurbish, or restore the vehicle. All diagnostic and repair procedures are covered in great detail.
Chassis Body
Chassis Body Coverage:
Includes details on chassis components, body panel repair, frame integrity, doors, hood, tailgate, and interior trim removal/installation.
Wiring Diagrams
Wiring Diagram Detail:
Comprehensive wiring diagrams are included, essential for diagnosing and repairing electrical system issues. These diagrams are often highly detailed and color-coded in factory manuals.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High Resolution, Printable (individual pages or entire manual)
Binding Type
Binding Type:
Digital Download (printable)
Paper Type
Paper Type:
N/A (Digital)
Usage
Searchable Text:
Yes, PDF format allows for text searching of repair procedures and specifications.
Delivery
Delivery Method:
Instant Download Link provided after purchase.
Printer Friendly
Print Restrictions:
Printable without any restriction.
Platform Compatibility
Operating Systems:
Compatible with all PC-based Windows operating systems and Mac.
⚙️ Engine Specifications
Primary Engine
Primary Engine:
1.6L SOHC 4-cylinder (4G13/4G14 based, or Daihatsu's own F series)
Performance
Typical Horsepower:
Approximately 80-95 hp (specific output varies by engine and market)
Typical Torque:
Approximately 90-110 lb-ft (specific output varies by engine and market)
Fuel System
Fuel System:
Fuel Injection (EFI)
Engine Codes
Engine Codes:
Commonly found engines for this era include the 1.3L (HD-C, HD-E) and 1.6L (HE-C, HE-E, HD-E, HD-F, HD-G) variants of Daihatsu's F-series engines. The F300 chassis often featured the 1.3L, while the F320 and F340 variants more commonly received the 1.6L. The manual covers all applicable engine variants for 1992.
Displacement
Engine Displacement Typical:
1.3 Liters (1300cc) and 1.6 Liters (1600cc)
Emissions System
Emissions Control:
The manual covers the Emission System, detailing components like catalytic converters, oxygen sensors, EGR systems, and evaporative emission control (EVAP) if equipped.
Engine Management
Engine Control System:
The manual details the Engine Control System (ECU/ECM), including sensor inputs, output controls, diagnostic trouble codes (DTCs), and related circuitry.
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
3-speed or 4-speed Automatic Transmission (availability dependent on market and trim)
Features
Drive Type:
Selectable Four-Wheel Drive (2WD/4WD High/4WD Low)
Gear Ratios
Gear Ratios:
Specific gear ratios for manual and automatic transmissions will be detailed within the manual for each applicable model/variant.
📐 Dimensions
Exterior
Wheelbase Short Wb:
Approx. 80.5 inches (2045 mm)
Wheelbase Long Wb:
Approx. 85.6 inches (2175 mm) for some variants
Overall Length:
Varies by wheelbase and body style (e.g., short-wheelbase often around 150-155 inches)
Overall Width:
Approx. 64-66 inches
Overall Height:
Approx. 64-68 inches (depending on roof type)
Weights
Curb Weight Approx:
2,200 - 2,600 lbs (1000 - 1180 kg), varies by configuration
🛡️ Safety Features
Ratings
Safety Ratings General:
Vehicle safety standards for this era were less stringent than today. Specific crash test ratings are not widely available for this model in many markets. The manual covers restraint systems and related safety components.
Active Features
Active Safety Features:
Four-wheel anti-lock braking system (ABS) may be available on higher trims or specific markets, though not standard across all models. Power-assisted brakes.
Passive Features
Passive Safety Features:
Seat belts (lap and shoulder belts), potentially reinforced chassis for off-road integrity. The manual details the restraint system components.
Restraint System Coverage:
Manual provides details on seat belts, potential SRS (Supplemental Restraint System) components if equipped, and related body structure.
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM radio with cassette player. Speakers typically located in the doors or dashboard. No advanced infotainment systems like touchscreens or navigation were available for this model year.
Driver Assistance
Driver Assistance Features:
Limited. Primarily mechanical systems. Power steering might be an option on some models. ABS was not common on early models.
Connectivity
Connectivity Features:
No electronic connectivity features (Bluetooth, USB, etc.) were available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 - 5,000 miles or 6 months, whichever comes first (refer to manual for precise specification based on driving conditions).
Timing Belt Interval:
Approximately 60,000 - 90,000 miles or 5-7 years. Critical to replace to prevent catastrophic engine damage.
Air Filter Replacement:
Typically every 12,000-15,000 miles or annually. Check manual for severe duty conditions.
Spark Plug Replacement:
Varies by plug type, but often around 30,000 miles. Check manual for specific plug part number and gap.
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-30 or 10W-40 typically recommended. Check manual for specific viscosity and capacity.
Coolant Type:
Ethylene glycol-based antifreeze coolant (typically a 50/50 mix with distilled water). Check manual for specific Daihatsu or compatible coolant type.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 75W-85 gear oil.
Transmission Fluid Automatic:
Dexron II or equivalent ATF. Check manual for precise specification and capacity.
Differential Fluid:
API GL-5, SAE 80W-90 gear oil.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Check manual for specific recommendation and capacity.
Power Steering Fluid:
If equipped with power steering, typically uses ATF Dexron II or a dedicated power steering fluid. Consult manual.
Transfer Case Fluid:
API GL-4 or GL-5, SAE 75W-90 gear oil is typically recommended. Consult manual for specific capacity and type.
Known Issues
Common Issues:
Rusting (especially chassis and body panels), ignition system component failures (e.g., distributor, coil), minor oil leaks from seals and gaskets, potential clutch wear (on manual transmissions), HVAC system performance issues due to age.
Engine Performance Issues:
Occasional issues with fuel injectors, EGR valve clogging (if equipped), and carburetor wear if applicable to specific sub-models not covered by EFI.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, efficient, and often rugged vehicles. They are known for their expertise in compact car manufacturing and light commercial vehicles.
Model Evolution
Model Evolution Rocky:
The Daihatsu Rocky's lineage traces back to the Daihatsu Taft (1974-1984), which was Daihatsu's initial foray into the compact SUV segment. The Rocky, introduced in 1984 (and known as Feroza or Sportrak in some markets), evolved this concept with more modern styling and improved mechanicals, including independent front suspension on many models and fuel injection. The 1992 model represents a refinement of this second-generation Rocky.
Production
Production Years Rocky:
1984-1997 (approximate, varies by market; followed by the Terios/Be-go line)
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