Engine Mechanical:
Engine assembly, disassembly, overhaul, cylinder head, pistons, crankshaft, camshaft, timing, lubrication, cooling systems.
Engine Management:
Fuel injection systems (MPI/TBI depending on engine), ignition system, emission control systems, sensors, actuators, diagnostic procedures.
Transmission Manual:
Manual transmission service, clutch system, gears, bearings, seals, linkages, overhaul.
Transmission Automatic:
Automatic transmission service, torque converter, valve body, internal components, fluid, overhaul, troubleshooting.
Drivetrain 4Wd:
Four-wheel drive system service, transfer case, front axle, rear axle, driveshafts, universal joints, hub assembly.
Suspension:
Front suspension (independent/solid axle depending on model), rear suspension (leaf springs), shocks, struts, bushings, alignment.
Steering:
Power steering system, steering gear, steering column, linkages, adjustments.
Brakes:
Front disc brakes, rear drum brakes (or disc depending on configuration), parking brake, hydraulic system, ABS (if equipped), bleeding, component replacement.
Electrical System:
Battery, charging system (alternator), starting system (starter), lighting, fuses, relays, wiring diagrams, body electrical components.
HVAC:
Heating, Ventilation, and Air Conditioning system service, refrigerant, compressor, condenser, evaporator, controls.
Body And Frame:
Frame construction, body panels, doors, windows, seats, interior trim, exterior trim, bumpers, tailgate.
Maintenance Procedures:
Routine maintenance tasks, fluid changes, filter replacements, lubrication points, inspections.
Diagnostic Procedures:
Troubleshooting guides for common problems, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation (if applicable).
Repair Procedures:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Adjustment Procedures:
Adjustment procedures for various systems like brakes, clutch, ignition timing, throttle linkage.
Wiring Diagrams:
Detailed electrical wiring diagrams for all major systems.
Depth:
Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds.
Detail Level:
Includes torque specifications, clearance measurements, diagnostic trouble codes (DTCs) and their meanings, pressure readings, and detailed step-by-step instructions.
Engine Code Gas:
C223 (2.2L Diesel), 4ZD1 (2.3L Petrol), 4ZE1 (2.6L Petrol) - Common for this era, specific engine in manual may vary.
Displacement Petrol:
2.3L (2254cc) or 2.6L (2559cc) Inline-4 SOHC.
Horsepower Petrol:
Approx. 100-120 HP (depending on specific engine variant).
Torque Petrol:
Approx. 125-140 lb-ft (depending on specific engine variant).
Engine Code Diesel:
C223 (2.2L Diesel)
Displacement Diesel:
2.2L (2246cc) Inline-4 Naturally Aspirated Diesel.
Horsepower Diesel:
Approx. 60-70 HP.
Torque Diesel:
Approx. 95-105 lb-ft.
Fuel Delivery Petrol:
Electronic Fuel Injection (EFI) - Multi-point or Throttle Body Injection depending on specific engine.
Fuel Delivery Diesel:
Indirect Injection (IDI) with rotary or inline injection pump.
Ignition Type:
Electronic Ignition (Distributor-based with electronic control).
Wheelbase:
Varies by configuration (e.g., 103.1" for standard cab, 118.9" for long bed, approximate values).
Overall Length:
Varies by configuration (e.g., ~174" to ~204", approximate values).
Body Styles:
Regular Cab, Extended Cab (less common in this generation).
Bed Lengths:
Short Bed, Long Bed (approx. 6 ft and 7.5 ft respectively, varies by specific model).
Curb Weight:
Approx. 3000-3500 lbs (depending on configuration).
Towing Capacity:
Varies by engine and configuration, generally up to ~3,500 lbs for most models.
Oil Change Interval:
Every 3,000-5,000 miles or 6 months, whichever comes first (refer to manual for specific engine).
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on operating conditions.
Spark Plug Replacement:
Every 30,000-60,000 miles (petrol engines), depending on plug type.
Engine Oil Petrol:
API SG or SH rated, SAE 10W-30 or 10W-40 (refer to manual for specific viscosity and capacity).
Engine Oil Diesel:
API CD or CE rated, SAE 15W-40 (refer to manual for specific viscosity and capacity).
Transmission Fluid Manual:
GL-4 Gear Oil, SAE 75W-90 or 80W-90.
Transmission Fluid Automatic:
Dexron II or equivalent automatic transmission fluid (ATF).
Coolant:
Ethylene glycol based coolant (50/50 mix with distilled water).
Common Wear Items:
Ball joints, tie rod ends, U-joints, clutch wear, exhaust system rust, body rust (especially in certain climates).
Engine Reliability:
Generally robust, but timing belts (if applicable) require timely replacement. Diesel engines can be very long-lasting with proper maintenance.
Electrical Gremlins:
Can experience aging electrical components, such as grounds, switches, and wiring harnesses leading to intermittent issues.
