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Mitsubishi Galant 1992 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1992 Codes Chassis Codes: E33A, E34A, E35A, E38A, E39A, E55A, E75A, E77A, E85A, E87A, E95A Engine Codes: 4G37, 4G63, 4G63T, 6A12...
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Type: Car
Vendor:
Sku: 80703
Mitsubishi Galant 1992 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1992
Codes
Chassis Codes:
E33A, E34A, E35A, E38A, E39A, E55A, E75A, E77A, E85A, E87A, E95A
Engine Codes:
4G37, 4G63, 4G63T, 6A12
👋 Introduction
Market Position
Segment:
Mid-size sedan, competing with models like Honda Accord, Toyota Camry, Ford Taurus.
Competitive Analysis
Key Competitors 1992:
Honda Accord, Toyota Camry, Nissan Maxima, Mazda MX-6, Ford Taurus, Chevrolet Lumina.
Key Features
Platform:
Based on the Mitsubishi global E-platform.
Performance Variant:
The Galant VR-4 was a performance halo model featuring a turbocharged engine and all-wheel-drive.
Design:
Aerodynamic styling for its era, with a focus on refined comfort and handling.
📋 Manual Details
Coverage Areas
Coverage Years:
1992
Trim Levels:
All available trim levels (e.g., GS, ES, LS, VR-4)
Page Count
Estimated Pages:
Approximately 1000-1500 pages (typical for comprehensive factory service manuals of this era)
Manual Type
Type:
Full Service & Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, overhaul, and specifications for 4-cylinder and V6 engines (including turbocharged variants).
Transmission:
Manual and automatic transmission repair, overhaul, clutch service, drivetrain components.
Suspension:
Front and rear suspension systems (MacPherson strut, multi-link), shock absorbers, springs, bushings, alignment procedures.
Brakes:
Hydraulic brake system, disc and drum brake service, ABS system (if equipped), bleeding procedures, master cylinder and caliper overhaul.
Electrical System:
Wiring diagrams, component testing, diagnosis of starting and charging systems, lighting, accessories, power windows, central locking.
Fuel System:
Fuel injection system (MPI), fuel pump, injectors, fuel pressure regulator, emissions controls, evaporative emission control (EVAP).
Cooling System:
Radiator, water pump, thermostat, cooling fan operation, coolant specifications.
HVAC:
Air conditioning system diagnosis and repair, heater core, blower motor, refrigerant types and capacities.
Body And Chassis:
Body panel removal and installation, interior trim, glass replacement, chassis adjustments.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, tune-up procedures.
Troubleshooting:
Diagnostic charts and procedures for common drivability issues, electrical faults, and mechanical problems.
Repair:
Step-by-step instructions for component removal, installation, and repair for all major vehicle systems.
Rebuild:
Detailed instructions for engine and transmission rebuilds, including component specifications and tolerances.
Diagnostics:
Diagnostic trouble codes (DTCs) interpretation (where applicable for OBD-I systems), testing procedures for sensors and actuators.
Technical Depth
Depth:
Comprehensive, from basic preventative maintenance to complete engine and transmission overhauls, including detailed specifications and torque values.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Print Readability:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.0L 4G37 SOHC I4, 2.0L 4G63 DOHC I4 (Naturally Aspirated & Turbocharged), 2.5L 6A12 SOHC V6.
Performance
4G37 Hp:
Approximately 100-110 hp
4G63 Hp:
Approximately 140-150 hp (NA), 195-240 hp (Turbocharged VR-4)
6A12 Hp:
Approximately 160-170 hp
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) for all engines.
Fuel Type:
Unleaded Gasoline (Octane rating recommendations will be in the manual).
Engine Management
ECM Type:
OBD-I (On-Board Diagnostics, First Generation) systems, with specific diagnostic connector locations and procedures.
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (FWD).
Optional
Optional Transmission:
4-speed Automatic Transmission (FWD), 4-speed Automatic Transmission with Sportronic (tiptronic-like) shifting (available on some AWD models).
Features
AWD System:
Full-time All-Wheel Drive (AWD) with viscous coupling center differential and optional Active Yaw Control (AYC) on VR-4 models.
Fluid Specifications
Manual Transmission Fluid:
GL-4 SAE 75W-90 or similar API SG specification (Manual will specify exact Mitsubishi or equivalent spec).
Automatic Transmission Fluid:
Dexron-III or equivalent ATF (Manual will specify exact Mitsubishi or equivalent spec).
📐 Dimensions
Exterior
Length:
Approximately 177.6 inches (4510 mm)
Width:
Approximately 68.7 inches (1745 mm)
Height:
Approximately 53.9 inches (1370 mm)
Wheelbase
Wheelbase:
Approximately 100.4 inches (2550 mm)
Weights
Curb Weight:
Approximately 2800 - 3300 lbs (1270 - 1500 kg), depending on engine and trim.
🛡️ Safety Features
Ratings
NHTSA Ratings 1992:
Ratings from this era are often limited or not directly comparable to modern standards. The manual may contain specific safety component information.
Active Features
Braking System:
Power-assisted front disc brakes and rear drum or disc brakes. Anti-lock Braking System (ABS) was optional on higher trims and standard on VR-4.
Passive Features
Airbags:
Driver's side airbag became increasingly common by this year, often optional or standard on higher trims. Passenger airbag was rare.
Seat Belts:
Front and rear seat belts, with shoulder belts for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player. Optional CD player on higher trims. Speaker configurations varied by trim level.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an available option, providing enhanced braking control during emergency stops.
Connectivity
Power Accessories:
Power windows, power door locks, and power mirrors were common options or standard on higher trims.
Comfort Features
Climate Control:
Manual or automatic climate control systems, depending on the trim level.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750 to 7,500 miles or 6 months, whichever comes first (Manual will confirm specific interval based on driving conditions).
Timing Belt Replacement:
Critical for 4G63 and 6A12 engines. Typically every 60,000 miles or 5 years (Manual will provide precise interval and component replacement recommendations, e.g., tensioner, water pump).
Spark Plug Replacement:
Recommended every 30,000 to 60,000 miles, depending on spark plug type (Manual will specify).
Fluid Specifications
Engine Oil Viscosity:
API SG or SH, SAE 5W-30 or 10W-30 commonly recommended (Manual will specify exact grade).
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water (Manual will specify Mitsubishi Long Life Coolant or equivalent).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (Manual will specify exact type).
Known Issues
Common Wear Items:
Timing belts, water pumps, CV joints, suspension bushings, and O2 sensors are common wear items for vehicles of this age.
Engine 4G63T:
Potential for turbocharger wear or failure if not properly maintained; head gasket issues can occur with age and high mileage.
Electrical Corrosion:
Corrosion in connectors and grounds is a common issue on older Japanese vehicles, leading to intermittent electrical problems.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors, a Japanese multinational automotive manufacturer with a history of innovation in engine technology and performance vehicles.
Model Evolution
Galant Generations:
This 1992 model belongs to the fifth generation (E30 series) of the Mitsubishi Galant, which ran from 1987 to 1993. It was a significant departure in styling and engineering from previous generations.
Production
Production Location:
Primarily manufactured in Japan by Mitsubishi Motors.
🏆 Awards & Recognition
Recognitions
Performance Awards Vr4:
The VR-4 variant was often lauded for its performance, handling, and advanced technology (like AWD and AYC) for its time, receiving positive reviews from automotive journalists.
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