Subaru Legacy 1992 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 1992 Chassis Codes: BD, BG, BK Market Segment: Mid-size Sedan/Wagon 👋 Introduction Market Position Segment Competitors: Toyota Camry, Honda Accord, Ford...

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Type: Car

Vendor:

Sku: 391262

Tags: 1992 Car Cars Legacy Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Legacy

Year:

Chassis Codes:

BD, BG, BK

Market Segment:

Mid-size Sedan/Wagon

👋 Introduction

Market Position

Segment Competitors:

Toyota Camry, Honda Accord, Ford Taurus, Mazda 626

Key Differentiator:

Standard All-Wheel Drive (AWD) on most models, offering enhanced traction and stability, particularly in adverse weather conditions.

Competitive Analysis

Brand Perception:

Subaru was building a reputation for reliable, capable vehicles with a focus on practicality and safety, especially with its AWD system.

Key Features

AWD Standard:

Subaru's signature Symmetrical All-Wheel Drive was a significant selling point, differentiating it from many front-wheel-drive competitors in the segment.

Engine Options:

Offered Boxer engines known for their low center of gravity and smooth operation.

Manual Value Proposition

Target Audience:

DIY mechanics, independent repair shops, and Subaru enthusiasts looking for in-depth technical information.

📋 Manual Details

Coverage Areas

Engines Covered:

All engine variants for 1992 Subaru Legacy

Transmissions Covered:

All transmission types (Automatic and Manual)

Trim Levels Covered:

All trim levels

Body Styles Covered:

Sedan and Wagon

Page Count

Estimated Page Count:

1000+

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel system, ignition system, emission control system, cooling system, lubrication system, exhaust system

Drivetrain:

All-Wheel Drive (AWD) system, transfer case, driveshafts, differentials, CV joints

Transmission:

Manual transmission (clutch, gearbox, linkage) and Automatic transmission (torque converter, valve body, planetary gear sets, control system)

Chassis:

Suspension (front and rear), steering system, braking system (front and rear brakes, ABS if equipped)

Electrical:

Starting system, charging system, lighting system, interior/exterior electrical components, instrument cluster, wiring diagrams

Body:

Body construction, exterior panels, interior trim, doors, windows, seats, HVAC system (heating, ventilation, air conditioning)

Procedures Included

Maintenance:

Scheduled maintenance (oil changes, filter replacements, fluid checks), tune-up procedures, belt replacement, spark plug replacement

Diagnosis:

Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation (OBDI)

Repair:

Component removal and installation, major overhauls (engine, transmission), brake caliper rebuild, suspension component replacement

Specifications:

Torque specifications for all fasteners, fluid capacities, electrical specifications, dimensional data

Technical Depth

Depth:

Comprehensive, from basic maintenance to in-depth engine and transmission overhauls, including detailed diagnostic procedures.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content

Printability:

Printable pages

Print Quality

Resolution:

High resolution for clear diagrams and text

Binding Type

Type:

N/A (Digital Download)

Paper Type

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code Common:

Engine Type:

Horizontally-opposed (Boxer) 4-cylinder

Displacement:

2.2 Liters (2212 cc)

Bore X Stroke:

97.0 mm x 75.0 mm

Compression Ratio:

9.5:1

Horsepower Est:

110 hp @ 5200 rpm

Torque Est:

130 lb-ft @ 3600 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Engine Management

Ignition Type:

Distributorless Ignition System (DIS) or Distributor-based (model dependent)

ECU Type:

OBDI compliant Engine Control Unit (ECU)

Other Engines

Optional Engine:

2.0L EJ20 (JDM), 2.5L EJ25 (later generations)

🔧 Transmission

Standard

Transmission Type Std:

5-speed Manual Transmission

Optional

Transmission Type Opt:

4-speed Automatic Transmission

Features

AWD Coupling:

Integral part of the AWD system, with viscous coupling center differential (manual) or planetary gear center differential (automatic).

Fluid Spec

Manual Transmission Fluid:

API GL-5 SAE 75W-90 gear oil

Automatic Transmission Fluid:

Dexron-III (or equivalent)

📐 Dimensions

Exterior

Wheelbase:

Approx. 104.3 inches (2649 mm)

Length Sedan:

Approx. 181.9 inches (4620 mm)

Length Wagon:

Approx. 184.3 inches (4681 mm)

Width:

Approx. 68.1 inches (1730 mm)

Height Sedan:

Approx. 54.1 inches (1374 mm)

Height Wagon:

Approx. 56.7 inches (1440 mm)

Weights

Curb Weight Est:

2900-3200 lbs (1315-1451 kg) depending on configuration

Towing Capacity:

Not specified/designed for towing

Wheel Bolt Pattern:

5x100mm

Wheel Offset Est:

+48 to +55 mm

Tire Size Std:

185/70R14 or 195/60R15

🛡️ Safety Features

Ratings

NHTSA Ratings:

Not comprehensively rated by NHTSA under modern standards for this era, but generally considered safe for its time.

Active Features

Optional Anti-lock Braking System (ABS) available on some models.

AWD Benefit:

Symmetrical All-Wheel Drive provides enhanced traction and stability in slippery conditions, contributing to active safety.

Passive Features

Airbags:

Driver-side airbag standard on many trims, passenger airbag optional or not available on early models.

Seatbelts:

Three-point front and rear seatbelts

Rollover Protection:

Reinforced chassis and body structure.

💡 Technology Features

Infotainment

Audio System:

Factory fitted AM/FM stereo with cassette player. Optional CD player available on higher trims.

Speakers:

Typically 4 or 6 speakers depending on trim level.

Driver Assistance

Cruise Control:

Standard on most trims, optional on base models.

Power Steering:

Hydraulic power steering system.

Connectivity

Connectivity Features:

Limited to basic audio input, no modern Bluetooth or USB connectivity.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles (6,000 km) or 3 months, whichever comes first.

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Spark Plug Replacement:

Every 30,000 miles (48,000 km).

Timing Belt Replacement:

Every 60,000 miles (96,000 km) or 4 years. Critical due to interference engine design.

Fluid Specifications

Engine Oil Type:

API SG/SH or SJ, SAE 10W-30 (preferred) or 5W-30, 10W-40.

Coolant Type:

Subaru Genuine Coolant or equivalent ethylene glycol based coolant (50/50 mix with distilled water).

Brake Fluid Type:

DOT 3 brake fluid.

Known Issues

Head Gaskets:

While less prevalent than on later EJ engines, early EJ22 engines can experience head gasket leaks.

Cv Axle Boots:

Wear and tear on CV joint boots can lead to grease leakage and eventual joint failure.

Oxygen Sensors:

Aging oxygen sensors can affect fuel economy and emissions.

Ignition Components:

Distributor cap, rotor, and spark plug wires can wear out over time, causing misfires.

Fluid Capacities

Engine Oil Capacity:

4.5 US quarts (4.3 L) with filter change.

Coolant Capacity:

Approximately 7.0 US quarts (6.6 L).

📚 Vehicle History

Brand Heritage

Subaru Foundation:

Founded in 1953 as Fuji Heavy Industries, later rebranded as Subaru Corporation. Known for its horizontally-opposed engines and All-Wheel Drive systems.

Model Evolution

First Generation:

The first generation Subaru Legacy (1990-1994) marked Subaru's entry into the mid-size segment, directly competing with established players. It was an evolution from the smaller Subaru Leone.

1992 Model Year Updates:

Minor cosmetic updates and feature refinements. Continued emphasis on AWD as a core offering.

Production

Manufacturing Location:

Japan (Gunma Prefecture)

Production Years:

1990-1994 (First Generation)

🏆 Awards & Recognition

Recognitions

Car And Driver Award:

Car and Driver 10 Best list for 1992 (Sedan model).

Motor Trend Award:

Motor Trend Import Car of the Year for 1991.

Ratings

AWD Recognition:

Praised for its capable AWD system, particularly in comparison to front-wheel-drive competitors in adverse weather.