1992 Toyota MR2 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Toyota Model: MR2 Year: 1992 Codes Chassis Code: SW20 Engine Codes: 3S-GE (non-turbo), 3S-GTE (turbocharged) 👋 Introduction Market Position Segment: Compact sports car, mid-engine, rear-wheel...

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Type: Car

Vendor:

Sku: 47345

Tags: 1992 Car Cars MR2 Toyota

Product variants

Description

🏷️ Basic Information

Identification

Make:

Toyota

Model:

Year:

Codes

Chassis Code:

Engine Codes:

3S-GE (non-turbo), 3S-GTE (turbocharged)

👋 Introduction

Market Position

Segment:

Compact sports car, mid-engine, rear-wheel drive.

Competitive Analysis

Key Competitors:

Mazda RX-7, Nissan 300ZX (Z32), Mitsubishi 3000GT, Honda NSX (higher segment).

Key Features

Unique Selling Points:

Mid-engine layout, lightweight chassis, sharp handling, distinctive styling, accessible performance.

Manual Value Proposition

Convenience:

Instant online access, no physical manual to misplace or damage.

Cost Effectiveness:

Significant savings compared to dealership repairs or expensive printed manuals.

Accuracy:

Licensed OE (Original Equipment) derived information ensures accuracy and completeness.

📋 Manual Details

Coverage Areas

Regions Covered:

Global (with potential variations based on market specifications)

Page Count

Estimated Page Count:

1000+ pages (typical for factory service manuals)

Manual Type

Type:

Official Service and Repair Manual Software

Language

Language:

English

Format

Format:

PDF Download (accessible via web browser)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, troubleshooting, component replacement for 3S-GE and 3S-GTE engines.

Engine Electrical:

Ignition system, fuel injection, starting, charging, emissions control, ECUs, wiring diagrams.

Transmission:

Manual and automatic transmission service, overhaul, clutch, differential.

Drivetrain:

Axles, CV joints, driveshafts, wheel bearings.

Brakes:

Hydraulic system, ABS (if equipped), calipers, rotors, pads, lines, parking brake.

Steering:

Power steering system, rack and pinion, steering column, wheel alignment.

Suspension:

Front and rear suspension components, struts, shocks, springs, control arms, bushings.

Cooling System:

Radiator, fan, thermostat, coolant circulation, heater core.

Fuel System:

Fuel tank, pump, lines, injectors, pressure regulator, evaporative emissions.

HVAC:

Air conditioning system, heater, ventilation, blower motor, controls.

Electrical Body:

Lighting, wipers, power windows, door locks, mirrors, horn, interior electronics.

Body And Chassis:

Body panel removal/installation, frame components, interior trim, glass.

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, spark plug replacement, belt inspection/replacement.

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based repair procedures.

Repair:

Step-by-step repair instructions for all major vehicle systems, including component overhauls.

Wiring Diagrams:

Detailed electrical schematics for all vehicle circuits.

Specifications:

Torque specifications, clearances, measurements, fluid capacities, resistance values.

Technical Depth

Depth:

Comprehensive factory-level technical information suitable for professional technicians and advanced DIY enthusiasts.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content for quick information retrieval.

Accessibility:

Accessible on PC, laptop, smartphone, tablet with internet connection and web browser.

Print Quality

Printability:

Printable pages for offline reference.

Binding Type

Digital Binding:

N/A (Digital Access)

Paper Type

Digital Paper:

N/A (Digital Access)

⚙️ Engine Specifications

Primary Engine

Engine 1 Code:

3S-GE

Engine 1 Type:

2.0L Naturally Aspirated Inline-4 DOHC

Engine 1 Displacement Cc:

Engine 1 Bore Mm:

Engine 1 Stroke Mm:

Engine 1 Compression Ratio:

9.5:1

Engine 1 Horsepower Hp:

158-160 @ 6000 RPM

Engine 1 Torque Lb Ft:

141 @ 4800 RPM

Engine 1 Fuel System:

Electronic Fuel Injection (EFI)

Engine 1 Valve Train:

DOHC, 16 Valves

Engine 1 Block Material:

Aluminum Alloy

Engine 1 Head Material:

Aluminum Alloy

Secondary Engine

Engine 2 Code:

3S-GTE

Engine 2 Type:

2.0L Turbocharged Inline-4 DOHC

Engine 2 Displacement Cc:

Engine 2 Bore Mm:

Engine 2 Stroke Mm:

Engine 2 Compression Ratio:

8.8:1

Engine 2 Horsepower Hp:

214-225 @ 6000 RPM (depending on market/version)

Engine 2 Torque Lb Ft:

203-224 @ 3600-4000 RPM (depending on market/version)

Engine 2 Fuel System:

Electronic Fuel Injection (EFI) with Turbocharger (CT26)

Engine 2 Valve Train:

DOHC, 16 Valves

Engine 2 Block Material:

Aluminum Alloy

Engine 2 Head Material:

Aluminum Alloy

🔧 Transmission

Standard

Type 1:

5-speed Manual

Optional

Type 2:

4-speed Automatic

Features

Clutch Type:

Hydraulically Actuated Single Dry Plate

Differential:

Torsen LSD (Limited Slip Differential) available on some turbo models/trims.

Fluid Specifications

Manual Transmission Fluid:

API GL-4 SAE 75W-90 (e.g., Toyota Genuine Gear Oil)

Automatic Transmission Fluid:

Dexron II or equivalent

📐 Dimensions

Exterior

Length Mm:

Width Mm:

Height Mm:

Wheelbase Mm:

Front Track Mm:

Rear Track Mm:

Weights

Curb Weight Kg:

1250-1400 (approximate, varies by trim and engine)

Gross Vehicle Weight Rating Kg:

1600 (approximate)

Cargo

Front Trunk Capacity Liters:

150 (approximate)

Rear Trunk Capacity Liters:

150 (approximate, behind seats)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

Not extensively rated by modern standards for this era.

Active Features

Anti-lock Braking System (ABS) available as an option or standard on certain trims.

Passive Features

Airbags:

Driver airbag standard for 1992 model year.

Seatbelts:

Three-point seatbelts with pretensioners.

Rollover Protection:

Reinforced A-pillars and B-pillars for structural integrity.

💡 Technology Features

Infotainment

Audio System:

Factory fitted AM/FM/Cassette player, optional CD player.

Display:

Basic analog gauges and warning lights.

Driver Assistance

Cruise Control:

Available on most models.

Stability Control:

Not available on this generation.

Connectivity

Bluetooth:

Not available.

Not available.

🔧 Maintenance

Service Intervals

Oil Change:

Every 5,000 miles or 6 months, whichever comes first.

Air Filter Replacement:

Every 15,000 miles or 12 months.

Spark Plug Replacement:

Every 30,000 miles (NGK BKR6EYA recommended).

Timing Belt Replacement:

Every 60,000 miles or 5 years (for 3S-GE and 3S-GTE engines).

Coolant Flush:

Every 30,000 miles or 2 years.

Fluid Specifications

Engine Oil Type:

API SG, SAE 10W-30 (check owner's manual for specific viscosity recommendations based on climate)

Engine Oil Capacity:

4.4 US quarts (4.2 Liters) with filter change (3S-GE)

Engine Oil Capacity Turbo:

4.6 US quarts (4.4 Liters) with filter change (3S-GTE)

Coolant Type:

Toyota Super Long Life Coolant (SLLC) or equivalent (50/50 mix with distilled water)

Brake Fluid Type:

DOT 3

Power Steering Fluid:

ATF Dexron II or equivalent

Known Issues

Turbo Engine Oil Sludge:

Potential for oil sludge buildup in the 3S-GTE if maintenance is neglected, leading to turbo damage.

Fuel Injector Clogging:

Can occur on both engines, leading to rough idle or misfires.

Suspension Bushings:

Wear and tear on suspension bushings leading to knocking sounds or imprecise handling.

Tps Sensor Failure:

Throttle Position Sensor (TPS) can fail, causing erratic idle or poor acceleration.

Cv Joint Wear:

Common wear item due to the car's performance driving characteristics.

📚 Vehicle History

Brand Heritage

Toyota Motorsport:

Leverages Toyota's reputation for reliability and engineering excellence.

Model Evolution

Generation 2 Introduction:

Second generation (SW20) introduced in 1989, replacing the AW11.

Design Philosophy:

Evolved from the 'supercar' aspirations of the first generation, focusing on enhanced performance and refinement.

Mid Cycle Refresh:

Received minor styling updates and mechanical revisions throughout its production run.

Production

Production Years:

1989-1999 (for SW20 generation)

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Car And Driver Ten Best:

Frequently recognized by automotive publications for its driving dynamics.

Performance Credentials:

Highly regarded in its class for performance and handling characteristics.