🏷️ Basic Information

Make:

Dodge

Model:

Intrepid

Model Generation:

Second Generation (LH platform)

Production Years Covered:

1993, 1994, 1995, 1996, 1997

Platform Code:

LH

👋 Introduction

Market Position:

The Dodge Intrepid was a flagship sedan for Dodge, positioned as a near-luxury, front-wheel-drive competitor in the large sedan segment, offering distinctive styling and a comfortable ride.

Design Philosophy:

The second-generation Intrepid was designed to compete more directly with mainstream import sedans, emphasizing a more refined driving experience, advanced (for the time) features, and a distinctive American style.

Competitive Analysis:

Competed against domestic rivals like the Ford Taurus, Chevrolet Lumina, and later the Buick LeSabre, as well as import contenders such as the Toyota Camry and Honda Accord in their larger iterations, and various European sedans.

Key Features:

Distinctive cab-forward design, spacious interior, powerful V6 engine options, available premium features, and a focus on ride comfort. The manual covers the early iterations of this platform which aimed to revitalize Dodge's sedan offerings.

📋 Manual Details

Coverage Areas:

Comprehensive vehicle service, repair, maintenance, and diagnostics for Dodge Intrepid models 1993-1997.

Page Count:

Over 2000 pages

Manual Type:

Workshop Service Manual / Repair Manual

Language:

English

Format:

PDF (Digital)

📖 Manual Coverage

Systems Covered:

Engine, Fuel System, Cooling System, Exhaust System, Ignition System, Starting System, Charging System, Transmission (Automatic), Drivetrain, Suspension, Steering, Brakes (ABS), Body & Frame, Electrical System (Wiring Diagrams), HVAC, Diagnostic Procedures, Maintenance Schedules, Troubleshooting Guides.

Engine Mechanical:

Detailed procedures for cylinder head removal/installation, piston and connecting rod removal/installation, crankshaft removal/installation, camshaft timing, valve train adjustment, oil pump and pan service, block inspection and machining specifications.

Fuel System Diagnostics:

Fuel pressure testing, injector flow testing, fuel pump diagnosis, fuel filter replacement, evaporative emissions control (EVAP) system service.

Electrical System Wiring:

Comprehensive color-coded wiring diagrams for all major electrical systems including engine control, lighting, power windows, power locks, ABS, HVAC, audio, and instrument cluster. Includes component location charts.

Body And Interior:

Repair procedures for body panels, bumpers, doors, hood, trunk lid, interior trim panels, seat upholstery, and dashboard assembly. Includes information on door lock mechanisms and glass replacement.

HVAC System Service:

Refrigerant handling (R-134a), compressor service, condenser and evaporator service, blower motor replacement, HVAC control module diagnosis, blend door actuator replacement, and heater core service.

Procedures Included:

Routine Maintenance, Scheduled Maintenance, Engine Overhaul, Transmission Rebuild, Brake Service & Repair, Suspension Component Replacement, Steering System Repair, Electrical Component Diagnosis & Repair, HVAC System Service, Body Panel Repair, Diagnostic Trouble Code (DTC) Interpretation, Component Testing, Torque Specifications, Lubrication Points, Component Removal & Installation.

Engine Timing Belt Replacement:

Step-by-step instructions for setting and verifying engine timing marks for both 3.3L and 3.5L engines, including removal and installation of timing belt, tensioner, and idler pulleys.

Brake System Repair:

Front and rear brake pad and rotor replacement, brake caliper service and replacement, brake line and hose inspection and replacement, ABS component testing and diagnosis (wheel speed sensors, hydraulic control unit).

Suspension And Steering Repair:

Replacement of ball joints, tie rod ends, control arm bushings, sway bar links, struts/shocks, and power steering pump/rack and pinion service. Wheel alignment specifications provided.

Engine Mount Replacement:

Specific instructions and torque values for replacing engine mounts and transmission mounts to reduce vibration and noise.

Technical Depth:

In-depth technical information suitable for professional technicians and experienced DIY mechanics, covering everything from basic fluid changes to complete engine and transmission rebuilds. Includes detailed diagnostic trees and wiring schematics.

Diagnostic Trouble Codes:

Detailed listing of Diagnostic Trouble Codes (DTCs) for engine, transmission, and ABS systems, along with diagnostic procedures for identifying the root cause of illuminated check engine or ABS warning lights.

Torque Specifications:

Comprehensive list of all critical torque specifications for engine components, suspension parts, brake assemblies, drivetrain components, and body fasteners.

Troubleshooting Charts:

Extensive flowcharts and troubleshooting guides for diagnosing common drivability issues, electrical faults, HVAC problems, and transmission performance concerns.

Component Replacement Times:

Many procedures include estimated labor times (in hours) which are valuable for estimating repair costs and assessing technician efficiency.

📊 Manual Specifications

File Format:

Portable Document Format (PDF)

Searchable Text:

Yes, the PDF format typically allows for text searching of keywords and phrases, greatly enhancing usability.

Print Quality:

High-resolution digital scans, suitable for printing individual pages or the entire manual. Includes clear diagrams and text.

Binding Type:

Not applicable (Digital format - Instant Download)

Paper Type:

Not applicable (Digital format - Instant Download)

⚙️ Engine Specifications

Primary Engine:

3.3L (3301cc) V6 OHV (EGA)

Engine Code 3.3L:

EGA

Horsepower 3.3L:

155 hp @ 4700 rpm

Torque 3.3L:

180 lb-ft @ 3300 rpm

Optional Engine:

3.5L (3497cc) V6 SOHC (EAE)

Engine Code 3.5L:

EAE

Horsepower 3.5L:

214 hp @ 5800 rpm

Torque 3.5L:

221 lb-ft @ 4500 rpm

Fuel System:

Sequential Multi-Port Fuel Injection (MPI)

Engine Management:

Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil Pack configurations depending on year/engine.

Ignition System Details:

Coil-on-plug for 3.5L (1994-1995), transitioning to coil packs for 3.3L and later 3.5L models. Module ignition system with crank and cam sensors.

🔧 Transmission

Standard Transmission:

4-speed Automatic Transaxle (42LE)

Optional Transmission:

Not applicable, only automatic was offered.

Transmission Features:

Electronically controlled, adaptive shifting for optimal performance and fuel economy.

Transmission Fluid Type:

ATF+4 (Mopar)

Transmission Fluid Capacity:

Approximately 9.5 US quarts (9.0 Liters) for a dry fill, 4.5-5 US quarts for a fluid change.

📐 Dimensions

Wheelbase:

113.0 inches (2870 mm)

Length:

202.1 inches (5133 mm)

Width:

74.4 inches (1890 mm)

Height:

55.5 inches (1410 mm)

Passenger Volume:

Approx. 107.1 cubic feet (3032 Liters)

Curb Weight Approx:

3500 - 3800 lbs (1588 - 1724 kg) depending on engine and trim

Cargo Volume:

Approx. 16.7 cubic feet (473 Liters)

🛡️ Safety Features

NHTSA Frontal Impact Driver:

Likely 4-star rating (based on contemporary NHTSA data for similar vehicles, specific data for this year/model may vary).

NHTSA Frontal Impact Passenger:

Likely 4-star rating (based on contemporary NHTSA data for similar vehicles, specific data for this year/model may vary).

Active Safety Features:

Optional Anti-lock Braking System (ABS), Traction Control (on some models).

Passive Safety Features:

Dual front airbags, front and rear crumple zones, side-impact door beams, child seat anchor points (LATCH system introduced later), seatbelt pretensioners.

Seatbelts:

Three-point active seatbelts with shoulder belt height adjusters in front, three-point rear seatbelts.

💡 Technology Features

Infotainment Features:

AM/FM stereo with cassette player, optional CD player, analog climate controls, optional premium Infinity sound system.

Driver Assistance Features:

Cruise control, optional fog lights, optional trip computer.

Connectivity Features:

Basic analog entertainment systems, no integrated Bluetooth or USB connectivity.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first. Consult manual for specific engine oil viscosity recommendations based on temperature.

Engine Coolant Flush Interval:

Every 30,000 miles (48,000 km) or 24 months. Use HOAT coolant for best results.

Transmission Fluid Service Interval:

Inspect every 30,000 miles (48,000 km), replace fluid and filter every 60,000 miles (96,000 km) or as needed based on driving conditions.

Engine Oil Specification:

SAE 5W-30 or SAE 10W-30 (refer to owner's manual for specific temperature ranges and API service classification).

Coolant Specification:

Chrysler/Mopar Antifreeze/Coolant (HOAT) - Orange/Yellow color. A 50/50 mix with distilled water.

Brake Fluid Specification:

DOT 3 or DOT 4.

Power Steering Fluid:

Mopar Power Steering Fluid or equivalent. (Some models may use ATF+4).

Known Issues:

Interior plastic degradation (dashboards, door panels), HVAC blend door actuator failures, premature wear of front suspension components (ball joints, control arm bushings), occasional electrical gremlins, potential for transmission fluid leaks or overheating.

PCM Failure:

Powertrain Control Module (PCM) failures were not uncommon, leading to various drivability and starting issues. The manual provides diagnostic procedures to help isolate PCM issues from other components.

Oil Filter Part Number Example:

Wix 51515, Fram PH3500, Mopar MO-090

Air Filter Part Number Example:

Wix 49010, Fram CA8005, K&N E-3332

📚 Vehicle History

Brand Heritage:

Dodge, a division of Chrysler, has a long history of producing performance-oriented vehicles and practical family cars. The Intrepid represented a shift towards more aerodynamic and modern styling for the brand.

Model Evolution:

The Intrepid was part of Chrysler's LH platform, shared with the Chrysler Concorde and Eagle Vision. This generation was characterized by its striking cab-forward design penned by language designers like François Castaing and John V. Clarke.

Design Team Lead:

Design leadership often attributed to Francois Castaing and the Chrysler design studio's focus on aerodynamic efficiency and interior space within the cab-forward design language.

Production Location:

Brampton Assembly Plant, Brampton, Ontario, Canada.

🏆 Awards & Recognition

Recognitions:

While not heavily award-laden, the Intrepid's LH platform vehicles were generally well-received for their styling and ride quality in their segment. The cab-forward design was a notable styling achievement for its time.