|
Manual Details
|
|
Coverage Areas
|
|
Systems Covered:
|
Engine Mechanical, Engine Electrical, Fuel System, Emission Control, Cooling System, Lubrication System, Intake System, Exhaust System, Transmission (Automatic & Manual), Drivetrain (FWD & AWD), Suspension (Front & Rear), Steering System, Brake System (Front & Rear, ABS), Body Electrical System, Lighting, HVAC (Heating, Ventilation, and Air Conditioning), Body & Chassis, Interior Trim, Exterior Trim, Safety Systems (Airbag, Seatbelts), Wiring Diagrams, Diagnostic Procedures, Troubleshooting.
|
|
Page Count
|
|
Total Pages:
|
1687
|
|
Manual Type
|
|
Type:
|
Workshop Service Manual / Repair Manual
|
|
Language
|
|
Language:
|
English
|
|
Format
|
|
Format:
|
PDF
|
|
Manual Coverage
|
|
Systems Covered
|
|
Engine Mechanical:
|
Detailed specifications, disassembly, inspection, assembly, and torque values for all engine variants including cylinder heads, pistons, connecting rods, crankshaft, camshafts, timing belts/chains, and oil pump.
|
|
Engine Electrical:
|
Ignition system, starting system, charging system, engine control unit (ECU) diagnosis, sensor testing (e.g., MAP, TPS, O2, Crankshaft Position), actuators, and wiring diagrams for all engine management components.
|
|
Fuel System:
|
Fuel pump operation, fuel injectors, fuel pressure regulator, fuel filter replacement, fuel tank service, and diagnostics for fuel delivery issues.
|
|
Transmission:
|
Service and repair for both Automatic Transmissions (e.g., F4A22, F4A23, W4A51) and Manual Transmissions (e.g., KM132, W5MG1), including clutch service, gear shifting mechanisms, and torque converter diagnostics.
|
|
Suspension Steering:
|
Front and rear suspension component replacement (struts, shocks, bushings, ball joints, control arms), steering rack and pinion service, power steering system diagnostics, and wheel alignment procedures.
|
|
Brake System:
|
Front and rear brake service (pads, rotors, calipers), hydraulic system bleeding, ABS (Anti-lock Braking System) component testing and diagnosis, parking brake adjustment.
|
|
HVAC System:
|
Air conditioning system service (refrigerant, compressor, condenser, evaporator), heater core replacement, climate control system diagnostics, and cabin air filter replacement.
|
|
Body Electrical:
|
Power windows, power locks, mirrors, interior lighting, exterior lighting, horn, wipers, power antenna, and related control modules and switches.
|
|
Wiring Diagrams:
|
Comprehensive, detailed wiring schematics for all vehicle systems, including color coding and connector identification.
|
|
Procedures Included
|
|
Maintenance:
|
Routine maintenance procedures such as oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flushes, brake fluid changes, and drive belt inspection/replacement.
|
|
Troubleshooting:
|
Systematic diagnostic flowcharts and common problem diagnosis for various issues related to engine performance, starting, electrical faults, cooling, brakes, and transmission.
|
|
Repair:
|
Detailed step-by-step instructions for component removal, repair, and reinstallation across all major vehicle systems, including internal engine and transmission components.
|
|
Diagnostics:
|
On-board diagnostics (OBD-I) fault code retrieval and interpretation, sensor testing procedures using multimeters and oscilloscopes, and actuator testing.
|
|
Technical Depth
|
|
Depth:
|
Comprehensive, covering from basic maintenance and routine service to advanced engine rebuilds, transmission overhauls, and complex electrical system diagnostics. Suitable for professional mechanics and advanced DIY enthusiasts.
|
|
Safety Features
|
|
Ratings
|
|
NHTSA Frontal Impact Driver:
|
Not comprehensively rated by modern standards, but generally considered safe for its era. Refer to specific model year reports if available.
|
|
NHTSA Frontal Impact Passenger:
|
Not comprehensively rated by modern standards, but generally considered safe for its era. Refer to specific model year reports if available.
|
|
Active Features
|
|
ABS:
|
Available on some trims and as an option, particularly on higher-end models.
|
|
Traction Control:
|
Not commonly available during this generation.
|
|
Passive Features
|
|
Airbags:
|
Driver and passenger airbags became standard or optional during this period, check specific model year.
|
|
Seatbelts:
|
Three-point seatbelts for all occupants, pretensioners on front seatbelts.
|
|
Maintenance
|
|
Service Intervals
|
|
Oil Change Interval:
|
Every 3,000-5,000 miles or 3-6 months, using synthetic blend or full synthetic oil.
|
|
Air Filter Replacement:
|
Every 15,000-30,000 miles or as needed based on driving conditions.
|
|
Spark Plug Replacement:
|
Every 30,000-60,000 miles (depending on plug type - platinum or standard).
|
|
Timing Belt Replacement:
|
Critical for interference engines (check specific engine code). Typically every 60,000-90,000 miles. Failure can cause severe engine damage.
|
|
Fluid Specifications
|
|
Engine Oil Capacity:
|
Approx. 4.5 quarts (4.3L) with filter for 4-cyl; Approx. 4.8 quarts (4.5L) with filter for V6. Consult manual for exact capacity.
|
|
Engine Oil Type:
|
API Service SG or SH, SAE 5W-30 or 10W-30 (depending on climate and specific engine variant).
|
|
Coolant Type:
|
Ethylene Glycol based antifreeze, meeting Mitsubishi specifications or equivalent. Typically a 50/50 mix with distilled water.
|
|
Brake Fluid Type:
|
DOT 3 or DOT 4 Brake Fluid.
|
|
Known Issues
|
|
Common Problems:
|
Transmission issues (especially on higher mileage automatics), power window regulator failures, AC system leaks, occasional electrical gremlins, timing belt maintenance critical for interference engines.
|
