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1993-1996 Holden RODEO KB TF140 Service Repair Manual

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🏷️ Basic Information Identification Make: Holden Model: Rodeo Model Code: KB / TF140 Years Covered: 1993-1996 Codes Platform Code: TF (Second Generation Rodeo) 👋 Introduction Market Position Vehicle Segment: Compact...
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1993-1996 Holden RODEO KB TF140 Service Repair Manual1993-1996 Holden RODEO KB TF140 Service Repair Manual1993-1996 Holden RODEO KB TF140 Service Repair Manual1993-1996 Holden RODEO KB TF140 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Holden
Model:
Rodeo
Model Code:
KB / TF140
Years Covered:
1993-1996
Codes
Platform Code:
TF (Second Generation Rodeo)
👋 Introduction
Market Position
Vehicle Segment:
Compact / Mid-size Pickup Truck
Competitive Analysis
Competitors:
Toyota Hilux, Mitsubishi Triton, Nissan Navara (D22), Ford Ranger
Key Features
Manual Value Proposition:
Enables owners and technicians to perform comprehensive maintenance and repairs, saving costs and ensuring longevity of the vehicle.
Manual Access
Delivery:
Instant Download
📋 Manual Details
Coverage Areas
Regions Covered:
Global (specific to Holden market where applicable)
Page Count
Estimated Pages:
Hundreds of pages (specific count not provided, but implied comprehensive)
Manual Type
Type:
Factory Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Cooling System, Exhaust System, Transmission (Manual & Automatic), Drivetrain (Driveshafts, Differentials)
Chassis:
Suspension (Front & Rear), Steering System, Braking System (Front & Rear, ABS if equipped)
Electrical:
Ignition System, Charging System, Starting System, Lighting System, Instrumentation, Wiper & Washer System, Power Accessories, Body Electrical Control Modules, Wiring Diagrams
Body:
Body Panels, Doors, Windows, Locks, Seats, Interior Trim, HVAC System, Bumpers, Exterior Trim
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements, Lubrication
Repair:
Step-by-step repair procedures for all major components, diagnostic troubleshooting, component disassembly and reassembly, replacement of parts
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs) if applicable, symptom-based diagnostics
Technical Depth
Depth:
Comprehensive: From basic maintenance and routine checks to complete engine rebuilds, transmission overhauls, and advanced electrical system diagnostics.
📊 Manual Specifications
File Format
Format:
PDF
Requirements:
Adobe PDF Reader, WinZip (for extraction if compressed)
Print Quality
Quality:
Full Printable
Zoom Functionality:
Yes (Zoom IN/OUT)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-cylinder, Inline Gasoline (commonly 2.3L/2.6L Isuzu G-Series) and Diesel (commonly 2.2L/2.5L Isuzu C-Series or 2.8L Isuzu 4JB1-T)
Engine Code Examples:
4ZD1 (2.3L), 4ZE1 (2.6L), 4JB1 (2.8L Diesel Turbo)
Performance
Horsepower Range:
Approximately 75-120 HP (depending on engine variant)
Torque Range:
Approximately 100-180 lb-ft (depending on engine variant)
Fuel System
Fuel Delivery:
Carbureted (earlier models) or Multi-Point Fuel Injection (MPI) for gasoline engines. Indirect Injection for naturally aspirated diesels, Direct Injection for turbo-diesel variants.
Cooling System
Coolant Type:
Ethylene Glycol based, silicate-free coolant (e.g., Dex-Cool or equivalent, consult manual for exact OEM specification)
Lubrication
Engine Oil Grade:
API SG or higher, SAE 10W-30 or 10W-40 (check manual for specific ambient temperature ranges)
Engine Oil Capacity:
Approximately 4.5 - 5.5 Liters (depending on engine and filter)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Drivetrain Options:
2WD (Rear-Wheel Drive), 4WD (Four-Wheel Drive) with selectable transfer case
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil (consult manual for specific viscosity based on temperature)
Automatic Transmission Fluid:
Dexron III or equivalent (consult manual for exact OEM specification)
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extra Cab (Space Cab), Dual Cab
Drive Configurations:
RWD, 4WD
Weights
Curb Weight:
Varies significantly by configuration (approx. 1200 kg - 1600 kg)
Gross Vehicle Weight Rating:
Varies by model (typically 2000 kg - 2500 kg)
🛡️ Safety Features
Ratings
Crash Test Ratings:
No standardized ratings available from NHTSA or Euro NCAP for this specific model/era. Relied on manufacturer data.
Active Features
Braking System:
Front Disc Brakes, Rear Drum Brakes. ABS available on higher trims or specific models.
Passive Features
Seatbelts:
Lap and diagonal seatbelts (front), lap belts (rear bench)
Airbags:
Driver airbag was optional or not available on all models during this period. Passenger airbag typically not offered.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM Radio, Cassette Player. Optional CD player in later models. Speaker configuration varied by trim.
Driver Assistance
Advanced Features:
ABS was an option on some models, but not standard. No electronic stability control, traction control, or other advanced driver aids typical of modern vehicles.
Connectivity
Connectivity Options:
None (pre-smartphone era). Basic power outlets for accessories.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 10,000 km or 6-12 months (whichever comes first, consult manual for specific recommendation)
Air Filter Replacement:
Every 15,000 - 30,000 km or annually
Spark Plug Replacement:
Every 30,000 - 60,000 km (depending on type)
Timing Belt Replacement:
For engines with timing belts (e.g., some gasoline variants), typically every 90,000 - 120,000 km or 5-7 years. Consult manual for engine-specific requirements.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (check manual for exact specification)
Power Steering Fluid:
ATF Dexron II or III, or specific power steering fluid (check manual)
Transfer Case Fluid:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (consult manual for 4WD models)
Differential Fluid:
API GL-5, SAE 80W-90 or 85W-140 gear oil (check manual for front/rear diffs and LSD if equipped)
Known Issues
Common Problems:
Rust (especially in wheel wells, chassis rails, cab corners), ignition system components (coils, leads), starter motor issues, cooling system leaks (radiator, hoses), clutch wear (manual), early transmission solenoid issues (automatic), power steering pump wear, interior trim degradation.
📚 Vehicle History
Brand Heritage
Holden Legacy:
Holden, an Australian automotive manufacturer, historically produced iconic vehicles for the Australian market, often rebadging or adapting GM platforms.
Model Evolution
Rodeo Generation:
The KB/TF series represents the second generation of the Holden Rodeo, a joint venture with Isuzu, inheriting its platform from the Isuzu D-Max/Rodeo.
Production
Manufacturing Location:
Australia (assembled), Isuzu Japan (basis)
Production Years
Model Lifespan:
TF Series: 1991-2003 (with KB designation for specific earlier models within this range, e.g., 1993-1996 as per manual)
🏆 Awards & Recognition
Recognitions
Industry Awards:
The Holden Rodeo, as a platform, was generally well-regarded for its utility, reliability, and value in its segment during its production run, often winning comparison tests in local automotive media for its class. Specific awards for the 1993-1996 models are not widely publicized but its popularity is indicative of market acceptance.
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