Engine:
All gasoline engine variants for the specified years.
Transmission:
Manual and Automatic transmissions.
Drivetrain:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD).
Chassis And Body:
Body construction, exterior panels, interior trim, chassis components.
Electrical System:
Wiring diagrams, lighting, accessories, ignition, starting, charging.
Suspension:
Front and rear suspension systems, steering.
Brakes:
Hydraulic brake system, parking brake, ABS (where applicable).
Heating Ventilation And Air Conditioning:
HVAC system components and operation.
Total Pages:
Estimated 1500-2500 pages (typical for comprehensive workshop manuals of this era).
Type:
Workshop Service Manual / Repair Manual
Engine Mechanical:
Detailed disassembly, inspection, and reassembly of engine components: cylinder head, block, pistons, crankshaft, camshafts, valves, timing belt/chain.
Engine Fuel System:
Fuel pump, injectors, pressure regulator, fuel filter replacement, system diagnostics.
Engine Ignition System:
Spark plugs, ignition coils, distributor (if applicable), ignition timing adjustments.
Engine Cooling System:
Radiator, water pump, thermostat, hoses, coolant specifications and bleeding procedures.
Engine Lubrication System:
Oil pump, oil filter, oil pressure specifications, fluid change intervals.
Emission Control System:
Catalytic converter, oxygen sensors, EGR valve, EVAP system diagnosis and repair.
Transmission Manual:
Clutch system, gearbox disassembly, gear inspection, shift linkage adjustment.
Transmission Automatic:
Torque converter, valve body, transmission fluid change, seal replacement.
Transfer Case AWD:
Center differential, viscous coupling (if applicable), fluid specifications.
Axles And Differentials:
Front and rear CV joints, driveshafts, differential overhaul.
Steering System:
Power steering pump, rack and pinion, steering column, alignment procedures.
Brake System Hydraulic:
Master cylinder, brake lines, calipers, wheel cylinders, bleeding procedures.
Brake System Parking:
Parking brake cable adjustment, mechanism repair.
ABS System:
ABS control module, wheel speed sensors, hydraulic modulator, diagnostic codes.
Front Suspension:
MacPherson struts, control arms, ball joints, bushings, sway bar.
Rear Suspension:
Multi-link or trailing arm setup, dampers, springs, alignment specifications.
Body And Frame:
Body panel replacement, rust repair, structural integrity checks.
Exterior Trim And Accessories:
Bumpers, grilles, mirrors, spoilers, door handles.
Interior Trim And Upholstery:
Door panels, dashboard, seats, headliner, carpet replacement.
Lighting System:
Headlights, taillights, interior lights, bulb replacement.
Instrument Panel And Gauges:
Speedometer, tachometer, warning lights, gauge cluster repair.
Audio And Infotainment:
Radio, speakers, antenna system.
Climate Control System:
A/C compressor, evaporator, heater core, blower motor, refrigerant type.
Wiring Harnesses:
Complete wiring diagrams for all vehicle systems.
ECU And Sensors:
Engine Control Unit (ECU) diagnostics, sensor testing (MAP, TPS, O2, Crankshaft Position).
Basic Maintenance:
Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement.
Troubleshooting:
Systematic diagnostic procedures for common and complex issues, symptom-based troubleshooting guides.
Engine Repair:
Head gasket replacement, piston ring replacement, bearing replacement, timing belt service.
Transmission Repair:
Clutch replacement, transmission seal replacement, gearbox overhaul.
Brake Service:
Brake pad and rotor replacement, brake line repair, caliper rebuilding, ABS bleeding.
Suspension And Steering Repair:
Strut replacement, ball joint replacement, tie rod end replacement, power steering pump replacement.
Electrical Diagnostics:
Using multimeters, oscilloscopes, and diagnostic tools to diagnose electrical faults.
Body Repair:
Panel alignment, dent repair, rust remediation, door and window regulator repair.
Hv Ac Service:
Refrigerant recharging, leak detection, component replacement (compressor, condenser).
Depth:
Comprehensive; covers all aspects from routine maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and body repair.
Diagnostics:
Detailed diagnostic trouble codes (DTCs) and troubleshooting flowcharts for various systems.
Specifications:
Includes all necessary torque specifications, clearances, fluid capacities, and electrical resistance values.
Diagrams:
Abundant exploded views, assembly diagrams, and detailed wiring schematics.
Oil Change:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type.
Timing Belt:
Recommended replacement every 60,000-100,000 miles or 5-7 years, critical for EJ series engines to prevent catastrophic damage upon failure.
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles.
Transmission Fluid Atf:
Every 30,000-60,000 miles for automatic transmissions, depending on service severity.
Transmission Fluid Manual:
Every 60,000-100,000 miles for manual transmissions and transfer case/differentials.
Engine Oil:
API SG or SH, SAE 10W-30 or 10W-40 (check owner's manual for specific climate recommendations).
Coolant:
Subaru Genuine Coolant or equivalent ethylene glycol-based coolant, mixed 50/50 with distilled water.
Transmission Fluid Auto:
Subaru Genuine ATF-HP or Dexron II/III compatible fluid.
Transmission Fluid Manual:
GL-4 SAE 75W-90 gear oil.
Differential Fluid:
GL-5 SAE 75W-90 gear oil for front and rear differentials.
Head Gaskets:
While less prone than later EJ25 engines, some EJ22 and EJ25 engines can develop coolant leaks from head gaskets, especially if overheated.
Timing Belt Tensioner:
The hydraulic tensioner for the timing belt can fail, leading to belt slippage or breakage if not replaced proactively with the belt.
Clutch Wear:
Clutches can wear out prematurely, especially in AWD models or with aggressive driving.
Radiator Leaks:
Plastic end tanks on the radiator can become brittle and leak over time.
Cv Joint Boots:
Torn CV joint boots are a common issue that can lead to premature joint failure if not addressed.