Vehicle Segment:
Compact MPV / Van (often referred to as a commercial vehicle or utility van in some markets)
Target Market:
Small businesses, families, taxi services, and general utility use
Key Competitors:
Mitsubishi L300/Delica, Toyota Liteace/Townace, Nissan Vanette, Suzuki Carry (depending on specific body style and market)
Versatility:
Designed for a variety of uses, from passenger transport to cargo hauling
Reliability:
Known for robust construction and dependable Daihatsu engineering
Affordability:
Offered as a cost-effective transportation solution
Ease Of Use:
Step-by-step instructions with clear diagrams make repairs accessible
Instant Access:
Digital download provides immediate access to repair information
Engine Mechanical:
Engine removal, disassembly, inspection, assembly, overhaul, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valve train
Engine Electrical:
Ignition system, starting system, charging system, fuel injection system (EFI) diagnostics and components, sensors, actuators, ECU
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel injectors, fuel pressure regulator, emission control systems
Transmission Manual:
Manual transmission overhaul, clutch system, gear shifting mechanisms, lubrication
Transmission Automatic:
Automatic transmission overhaul (if applicable for the specific models within the year range), torque converter, hydraulic control system
Drivetrain:
Front-wheel drive (FWD) components, driveshafts, axles, differentials (if applicable)
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications
Steering:
Steering column, steering rack/gearbox, power steering system (if equipped), tie rods, linkages
Brakes:
Brake system diagnosis, front and rear disc/drum brakes, brake calipers, master cylinder, brake booster, ABS (if equipped), bleeding procedures
Cooling System:
Radiator, cooling fan, water pump, thermostat, coolant hoses, heater core
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, exhaust pipes, hangers
Electrical Components:
Battery, starter, alternator, wiring diagrams, fuses, relays, lighting system, wipers, horn
Body And Interior:
Body panel removal and installation, door mechanisms, glass, interior trim, seats, dashboard removal
HVAC:
Heating, ventilation, and air conditioning (HVAC) system components, controls, refrigerant handling (if applicable)
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting for various systems
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation
Disassembly And Assembly:
Complete breakdown and reassembly of major vehicle systems
Cleaning And Reinstalling:
Proper procedures for cleaning components before reassembly
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls
Detail Level:
Includes step-by-step instructions with detailed exploded pictures and diagrams
Target Audience:
Professional technicians and capable DIY mechanics
Engine Codes:
Common engines likely included HD-E (1.6L), EF-EL (1.0L), EF-SE (1.0L), possibly SOHC and DOHC variants
Displacement Liters:
Likely 1.0L, 1.3L, or 1.6L (specifics depend on exact model variant)
Engine Layout:
Inline 3-cylinder or 4-cylinder, Front-engine, Front-wheel drive (or RWD on some variants)
Horsepower Range:
Approx. 50-80 HP (depending on engine and tuning)
Torque Range:
Approx. 70-110 Nm (depending on engine and tuning)
Fuel Delivery:
Fuel Injection (EFI) or Carburetor depending on market and engine variant
Fuel Type:
Unleaded Gasoline
Oil Change Interval Km:
Typically every 5,000 - 7,500 km or 6 months, whichever comes first.
Air Filter Replacement Km:
Every 15,000 - 20,000 km or annually.
Spark Plug Replacement Km:
Every 20,000 - 30,000 km, depending on plug type (copper vs. platinum).
Coolant Flush Interval Km:
Every 40,000 - 60,000 km or 2-3 years.
Engine Oil Type:
API SG/SH or higher, SAE 10W-30 or 10W-40 (refer to manual for exact viscosity based on climate).
Transmission Fluid Type Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Type Automatic:
Dexron II or equivalent (specific fluid type crucial, refer to manual).
Brake Fluid Type:
DOT 3 or DOT 4.
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water.
Common Wear Items:
Clutch wear, suspension bushings and ball joints, exhaust system corrosion, radiator leaks, cooling fan motor failure.
Engine Specific Issues:
Carbon buildup in engines with higher mileage, potential oil seal leaks, carburetor issues on older models.
Electrical Gremlins:
Corroded ground points, failing alternator or starter motors, aging wiring harnesses can lead to intermittent electrical problems.
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, reliable, and practical vehicles, known for their engineering in compact car segments.
Zebra Lineage:
The Daihatsu Zebra was part of Daihatsu's lineup of commercial and multi-purpose vehicles, evolving from earlier van and truck designs to meet diverse market needs.
Manufacturing Location:
Primarily manufactured in Indonesia by Astra Daihatsu Motor, and potentially other Daihatsu production facilities.
Production Period:
The Zebra nameplate has had a long production run, with significant updates and redesigns over the decades. The 1993-1997 period represents a specific iteration of this successful model.
