Target Audience:
Owners seeking to perform DIY maintenance, repairs, and modifications; professional mechanics
Competitors At Launch:
Ford Explorer, Toyota 4Runner, Chevrolet Blazer, Nissan Pathfinder
Jeep Heritage:
Off-road capability, robust construction, iconic SUV styling
Zj Features:
Unibody construction (distinct from earlier Cherokee XJ), improved ride comfort, available V8 engine, upscale interior options
Geographic Markets:
North America (assumed based on typical Jeep market and model designation)
Estimated Page Count:
Highly comprehensive, likely over 1000 pages (typical for full workshop manuals)
Type:
Workshop Service Repair Manual
Delivery Method:
Digital Download (Free)
File Format:
Likely PDF (standard for digital service manuals)
Engine:
All engine variants for ZJ generation (4.0L I6, 5.2L V8)
Transmission:
Automatic transmissions (e.g., 42RE, 44RE, 46RE)
Drivetrain:
Four-wheel drive systems (Selec-Trac, Command-Trac), differentials, axles, driveshafts
Suspension:
Front and rear suspension components, steering system
Brakes:
Hydraulic brake system, ABS (if equipped), parking brake
Electrical System:
Wiring diagrams, charging system, starting system, lighting, power accessories, diagnostic codes
Fuel System:
Fuel injection, fuel pump, fuel tank, evaporative emissions control
Cooling System:
Radiator, thermostat, water pump, cooling fans
Exhaust System:
Catalytic converter, mufflers, pipes
HVAC:
Heating, ventilation, and air conditioning systems
Body And Chassis:
Body panels, interior trim, glass, bumpers
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Troubleshooting:
Diagnostic procedures for all major systems, symptom-based troubleshooting guides
Repair:
Step-by-step repair instructions for all components, including engine, transmission, suspension, brakes, electrical, etc.
Diagnostics:
OBD-II (from 1996 onwards) and pre-OBD-II diagnostic procedures, fault code interpretation
Specifications:
Torque specifications, clearances, tolerances, fluid capacities, electrical specifications
Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds and advanced electrical diagnostics)
Detail Level:
Dealer-level technical information
Engine 1:
4.0L Inline-6 "Power Tech"
Engine 1 Displacement:
242 cubic inches (3956 cc)
Engine 1 Horsepower Est:
185-190 hp @ 4600 rpm (varies slightly by year)
Engine 1 Torque Est:
220-230 lb-ft @ 3200 rpm (varies slightly by year)
Engine 2 Displacement:
318 cubic inches (5210 cc)
Engine 2 Horsepower Est:
215-220 hp @ 4400 rpm
Engine 2 Torque Est:
290-300 lb-ft @ 2400 rpm
Fuel Type:
Unleaded Gasoline
Injection Type:
Multi-point fuel injection (MPI)
Emission Controls:
Catalytic converter, O2 sensors, EGR system
Transmission Type Std 4 0:
42RE 4-speed Automatic (standard with 4.0L I6)
Transmission Type Opt 5 2:
44RE 4-speed Automatic (optional with 5.2L V8, standard on some trims)
Transmission Type Opt 5 9:
46RE 4-speed Automatic (introduced later for 5.9L Diesel in some markets, not typically on ZJ US models. Check specific market/engine for ZJ)
Transfer Case:
Selec-Trac (full-time 4WD), Command-Trac (part-time 4WD) options
Gear Ratios:
Detailed in manual for each transmission model
Atf Type:
ATF+3 (Chrysler Mopar specification) or equivalent
NHTSA Front Impact Driver:
4-star (1995 model, specific test results may vary by year and configuration)
NHTSA Front Impact Passenger:
4-star (1995 model, specific test results may vary by year and configuration)
ABS:
Optional on early models, standard on later models (especially with V8)
Traction Control:
Limited availability on higher trims
Airbags:
Driver-side airbag standard from introduction, passenger airbag optional/standard on later models
Seatbelts:
Front and rear seatbelts, shoulder belts
Oil Change Interval Est:
3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on oil type and driving conditions (refer to manual for specific recommendations)
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km) or as per manual, especially for heavy-duty use
Coolant Change:
Every 30,000-50,000 miles (48,000-80,000 km)
Engine Oil Recommendation:
API SG or SH, SAE 10W-30 or 10W-40 (check owner's manual for specific viscosity based on climate)
Coolant Type:
Mopar Antifreeze/Coolant (Green) or equivalent ethylene glycol based coolant
Power Steering Fluid:
ATF+3 or Mopar Power Steering Fluid
Common Problems Overview:
Overheating (especially 4.0L I6), radiator leaks, water pump issues, transmission solenoid pack failure (42RE/44RE), electrical gremlins, interior trim wear, heater core leaks, exhaust manifold cracks (4.0L I6).
Critical Checks:
Cooling system integrity, transmission fluid condition, electrical connector corrosion, suspension component wear.
Brand:
Jeep (a division of Chrysler Corporation during this period)
Zj Introduction:
Introduced for the 1993 model year as a more upscale, larger sibling to the XJ Cherokee.
Zj Redesign Midcycle:
Received a significant facelift and updates for the 1996 model year, including revised interior and exterior styling, improved engine management, and standard dual airbags on most models.
Manufacturing Location:
Toledo, Ohio, USA
Production End For Generation:
1998 model year, succeeded by the WJ Grand Cherokee
4X4 Magazine Awards:
Consistently rated highly for off-road capability by 4x4 publications during its era.
Consumer Reports Ranking:
Varied by year and specific model, often recognized for ruggedness but sometimes criticized for reliability in certain areas.
Emission Certifications:
Meets U.S. Federal EPA emission standards for its respective model years.
