Segment:
Premium Sport Touring Motorcycle
Target Audience:
Long-distance touring riders, experienced motorcyclists seeking comfort and performance.
Key Competitors:
Honda ST1100, Kawasaki Concours, Yamaha FJR1300 (later models).
Engine Layout:
Horizontally-opposed twin-cylinder (Boxer)
Engine Technology:
Oil-cooled 'Oilhead' design for improved thermal management.
Suspension System:
Innovative Telelever front suspension for enhanced stability and feedback.
Braking System:
Integral ABS (Anti-lock Braking System) for superior safety.
Drivetrain:
Shaft drive for low maintenance and smooth power delivery.
Years Covered:
1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001
Type:
Workshop Service Manual
Purpose:
Repair and Maintenance
Format:
PDF (Digital Download)
Engine:
Detailed inspection, repair, and overhaul procedures for the R1100 Boxer engine.
Fuel System:
Bosch Motronic fuel injection system diagnostics and repair, fuel pump, injectors, throttle body.
Ignition System:
Ignition coil and spark plug service, timing adjustments.
Transmission:
Gearbox inspection, repair, clutch service, driveshaft, and final drive.
Brakes:
Integral ABS system (II generation), brake caliper overhaul, fluid replacement, disc inspection.
Suspension:
Front Telelever suspension maintenance and repair, rear Monolever swingarm, shock absorber service.
Electrical System:
Wiring diagrams, alternator, starter motor, battery, lighting, instrument cluster, diagnostic codes.
Bodywork:
Fairing removal and installation, seat service, luggage systems.
Cooling System:
Oil cooling system, oil filter replacement, oil level checks.
Routine Maintenance:
Oil changes, filter replacements, spark plug service, brake fluid flush, valve clearance checks.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults.
Engine Rebuild:
Detailed steps for engine disassembly, component inspection, and reassembly.
Transmission Repair:
Gearbox disassembly, gear inspection, shift mechanism repair.
Electrical Diagnostics:
Utilizing diagnostic port and fault codes for troubleshooting.
Suspension Setup:
Adjustment and overhaul procedures for front and rear suspension.
Brake Bleeding:
Specific procedures for bleeding the integral ABS system.
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds.
Detail Level:
Includes torque specifications, clearances, and special tool requirements.
Engine Type:
Four-stroke horizontally-opposed twin-cylinder
Displacement:
1085 cc (66.2 cu in)
Bore X Stroke:
99 mm x 70.5 mm (3.90 in x 2.78 in)
Compression Ratio:
10.7:1
Cooling System:
Oil-cooled cylinders and heads, air-cooled crankcase
Valve Train:
DOHC, 4 valves per cylinder, chain driven camshafts
Horsepower At Rpm:
90 hp (67 kW) at 7,250 rpm (claimed)
Torque At Rpm:
98 Nm (72 lb-ft) at 5,500 rpm (claimed)
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic 2.2)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Fuel Tank Capacity:
25 Liters (6.6 US gal)
Length:
2,220 mm (87.4 in)
Width:
920 mm (36.2 in) over mirrors
Height:
1,420 mm (55.9 in) to top of windshield
Dry Weight:
247 kg (545 lbs)
Wet Weight:
277 kg (611 lbs) (fully fueled)
Gross Vehicle Weight Rating Gvwr:
490 kg (1080 lbs)
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually.
Valve Clearance Check:
Every 20,000 km (12,000 miles).
Brake Fluid Flush:
Every 2 years, or as per manual recommendation.
Engine Oil Type:
SAE 15W-50 or 10W-40 (API SG or higher, JASO MA compliant).
Engine Oil Capacity:
Approx. 4 Liters (4.2 US quarts) with filter change.
Transmission Oil Type:
SAE 75W-90 GL-5 Hypoid Gear Oil.
Final Drive Oil Type:
SAE 75W-90 GL-5 Hypoid Gear Oil.
Common Complaints:
Stretched timing chain guides, alternator rotor/stator failure, ABS modulator issues, worn clutch slave cylinder seals.
Preventative Measures:
Regular inspection and replacement of timing chain tensioners and guides, monitoring alternator output.
