Target Audience:
Professional automotive technicians, dealership service departments, and knowledgeable DIY enthusiasts.
Advantage:
Provides OEM-level documentation, mirroring the information used by Mazda dealerships.
Completeness:
Comprehensive workshop and service manual covering all aspects of vehicle maintenance and repair.
Technical Accuracy:
Factory-sourced information ensuring accuracy and reliability for all procedures.
Accessibility:
Digital PDF format allows for easy viewing, searching, and printing across various devices.
Engine Mechanical:
Detailed overhaul, disassembling, assembling, adjustment, tune-up, inspecting, diagnostic & troubleshooting for 2.5L (KL) V6 engine.
Electrical Systems:
Comprehensive Electrical Wiring Diagrams included.
Fuel System:
Detailed procedures for fuel line residual pressure testing, pressure regulator, and fuel pump hold pressure inspection.
Drivetrain:
Includes transmission maintenance, overhaul, and related diagnostics.
Brakes:
Coverage for brake system maintenance and repair procedures.
Suspension Steering:
Procedures for suspension and steering system maintenance and repair.
Body Chassis:
Includes bodywork, chassis adjustments, and related repairs.
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, and general upkeep.
Repair:
Detailed repair instructions for all major vehicle systems.
Diagnostics:
Extensive diagnostic procedures and troubleshooting guides for identifying and resolving issues.
Overhaul:
Comprehensive overhaul procedures for major components like the engine.
Depth Level:
Dealer-level technical information, suitable for professional technicians and advanced DIY enthusiasts.
Illustrations:
Detailed illustrations accompanying each section and procedure for clarity.
Information Retrieval:
Easily navigable with a table of contents at the beginning of each section; pages are expandable for greater detail.
PDF Quality:
High Quality PDF
Searchability:
Searchable text for quick access to information.
Printability:
Printable documents, ensuring functionality on all devices.
Bookmarked:
Yes, the PDF is bookmarked for easy navigation.
Clarity:
Guaranteed to be fully functional and intact without any missing pages.
Paper Quality:
N/A (Digital Format)
Engine Type:
Naturally Aspirated V6
Displacement:
2.5 Liters (2490 cc)
Valvetrain:
DOHC (Dual Overhead Camshaft), 24 Valves (4 per cylinder)
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Horsepower Range:
Approximately 170-180 HP (depending on specific market and year)
Torque Range:
Approximately 210-220 lb-ft (depending on specific market and year)
Fuel Pressure Specification:
More than 150 kPa {1.5 kgf/cm², 21 psi} (Residual Pressure)
Fuel Type:
Unleaded gasoline (typically 87 octane or higher)
Transmission Type Standard:
Automatic Transmission (e.g., 4-speed electronically controlled)
Transmission Type Optional:
Manual Transmission (less common, typically 5-speed)
Transmission Control:
Electronic control systems for shift quality and performance tuning.
Wheelbase:
Approximately 2705 mm (106.5 inches)
Length:
Approximately 4870 mm (191.7 inches)
Width:
Approximately 1780 mm (70.1 inches)
Height:
Approximately 1385 mm (54.5 inches)
Curb Weight:
Approximately 1500-1600 kg (3300-3530 lbs), varies by trim and options
Crash Test Data:
Refer to NHTSA and IIHS reports for specific model year data; generally aimed for good passenger protection for its era.
ABS:
Standard Anti-lock Braking System (ABS) on most models.
Airbags:
Driver and front passenger airbags.
Seatbelts:
Three-point inertia-reel seat belts with pretensioners for front occupants.
Audio System:
Factory-installed premium audio systems, often with CD players and AM/FM radio. Bose premium sound systems were available on higher trims.
Climate Control:
Automatic climate control systems with digital displays were common.
Cruise Control:
Standard cruise control.
Traction Control:
Traction Control System (TCS) was available on some models.
Connectivity Features:
Limited by era; primarily focused on audio and climate control features.
Oil Change Interval:
Typically every 5,000-7,500 miles or 6 months, consult manual for specific recommendation based on driving conditions.
Timing Belt Replacement:
Crucial for KL-DE engine; recommended every 60,000-90,000 miles or 5-7 years. Failure can cause severe engine damage.
Engine Oil Type:
API SG or SH, SAE 5W-30 or 10W-30 (check owner's manual for precise specification).
Coolant Type:
Mazda Genuine Long Life Antifreeze/Coolant (Blue) or equivalent ethylene glycol-based coolant with a 50/50 mix.
Transmission Fluid:
Mazda Genuine ATF MV or equivalent Dexron-III/Mercon compatible fluid.
Power Steering Pump:
Some models may experience leaks or noise from the power steering pump or lines.
Coil Packs And Spark Plugs:
Ignition coil failures and worn spark plugs can lead to misfires and reduced performance.
Vacuum Leaks:
Aging vacuum hoses can develop leaks, affecting engine idle and performance.
Automatic Transmission Issues:
Occasional reports of rough shifting or transmission failure; regular fluid changes are critical.
Mazda Philosophy:
Mazda is known for its innovative engineering, distinctive design, and focus on driving enjoyment (Jinba Ittai - horse and rider as one).
Millenia Introduction:
Introduced in North America in 1994 as a 1995 model year vehicle, it was based on the Japanese Eunos Cosmo. It was positioned as a premium sedan.
Engine Development:
Featured Mazda's innovative Miller-cycle supercharged V6 engine in earlier models (Millenia S), later transitioning to a naturally aspirated 2.5L V6 (KL-DE) for wider appeal and reliability.
Production Period:
1993-2002
Manufacturing Location:
Japan
