Vehicle Type:
Light commercial van and passenger car derivative, known for practicality and robustness.
Target Audience:
Owners, independent repair shops, and DIY mechanics seeking professional-grade repair information.
Information Source:
Directly mirrors dealership technician manuals for accuracy and completeness.
Content Uniqueness:
Vehicle-specific, not generic; includes step-by-step instructions, diagrams, illustrations, and wiring schematics.
Usability:
Easy-to-use PDF format, allowing printing of specific pages, avoiding damage to original manuals.
Primary Coverage:
Service, Repair, Maintenance, Diagnostics
Model Variants:
All models and trims
Estimated Page Count:
Extensive (Exact count not specified, but described as comprehensive)
Type:
Service and Repair Manual
File Compatibility:
Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac compatible
Engine Mechanical:
Full coverage of engine systems, including disassembly, assembly, and overhaul.
Engine Control System:
Diagnostics and repair of engine management and control systems.
Fuel System:
Detailed service specifications and repair procedures for fuel delivery and injection systems.
Emission Control:
Procedures and specifications for emission control systems.
Cooling System:
Maintenance and repair of the engine cooling system, including radiator, thermostat, and water pump.
Lubrication System:
Oil change procedures, specifications, and maintenance of the lubrication system.
Ignition Charging Starting:
Detailed diagnosis and repair of ignition, charging (alternator), and starting (starter motor) systems.
Transmission Automatic:
Service and repair for automatic transmission systems.
Transmission Manual:
Comprehensive repair and maintenance for manual transmission systems.
Drivetrain:
Coverage of transfer cases, propeller shafts, drive shafts, differentials, and axles.
Suspension Steering:
Detailed procedures for suspension and steering system maintenance and repair, including power steering.
Brakes:
Complete brake system service, including brake control, parking brake, and component replacement.
Wheels Tires:
Tire and wheel specifications, fitment, and maintenance.
Electrical Systems:
Extensive coverage of all vehicle electrical systems, including wiring schematics.
Climate Control:
Maintenance and repair of the air conditioning and heating systems.
Body Interior:
Repair and maintenance for exterior and interior components, including doors, hood, glass, and trim.
Safety Features:
Information on supplementary restraint systems (airbags) and seat belts.
Comfort Convenience:
Coverage of systems like cruise control, wiper/washer systems, door locks, and horns.
Instrumentation Controls:
Details on instrument panels, meters, audio/visual systems.
Multiplex Can Communication:
Coverage of multiplex and CAN communication systems (where applicable for the era).
Diagnostics:
Detailed diagnostic procedures for identifying and resolving faults.
Maintenance:
Comprehensive routine maintenance procedures and schedules.
Repair Overhaul:
Step-by-step instructions for component removal, repair, and reinstallation.
Troubleshooting:
Systematic troubleshooting guides for common and uncommon issues.
Wiring Schematics:
Inclusion of detailed electrical wiring diagrams for accurate diagnosis and repair.
Depth:
Vehicle-specific, technician-level detail, covering A-Z repairs.
Engine Options 1993:
Likely includes 1.1L (TU1), 1.4L (TU3), 1.9L Diesel (XUD7), and potentially 1.9L Turbo Diesel (XUD7TE).
Typical Hp Range:
Approx. 55-70 hp for petrol engines, 60-70 hp for diesel engines, depending on specific engine and tuning.
Typical Torque Range:
Varies significantly by engine; diesel variants offer higher torque for load carrying.
Injection Type:
Carburetor (earlier models, potentially some base 1993 variants) or Bosch LE-Jetronic/MPI fuel injection (later models).
Spark Plug Type:
Specific to engine; e.g., NGK BPR6HS or similar for some petrol variants.
Oil Capacity Petrol:
Approximately 3.5 - 4.0 liters depending on engine (e.g., TU1).
Oil Capacity Diesel:
Approximately 4.5 - 5.0 liters depending on engine (e.g., XUD7).
Oil Type Petrol:
API SF/SG or ACEA A1/A2, e.g., 10W-40 or 15W-50 depending on climate.
Oil Type Diesel:
API CD/CE or ACEA B1/B2, e.g., 10W-40 or 15W-40.
Timing Belt Interval:
Typically 60,000 km or 4 years for TU engines; 80,000 km or 5 years for XUD diesel engines (check manual for exact spec).
Manual Transmission Type:
Likely a 5-speed manual transmission (e.g., MA series gearbox derived from Peugeot).
Automatic Transmission Type:
Optional on some petrol models, typically a 3-speed automatic.
Clutch Type:
Dry single-plate diaphragm spring clutch.
Manual Transmission Fluid Type:
API GL-4, SAE 75W-80 or 75W-90 gear oil (capacity approx. 2.0 - 2.3 liters).
Automatic Transmission Fluid Type:
Dexron III or equivalent automatic transmission fluid (capacity varies, check manual).
Body Styles:
Panel van, Combi van (passenger variant), Pickup (less common).
Wheelbase Mm:
Approximately 2669 mm
Length Mm:
Approximately 4205 mm (Panel Van)
Width Mm:
Approximately 1620 mm (excluding mirrors)
Height Mm:
Approximately 1700 mm (Panel Van)
Gross Vehicle Weight Kg:
Typically around 1800 - 2000 kg depending on configuration.
Curb Weight Kg:
Varies by engine and body style, typically 1000 - 1200 kg.
Towing Capacity Kg:
Varies by model and engine, typically around 750 kg (unbraked) to 1200 kg (braked).
Wheel Bolt Pattern:
4x108 mm
Recommended Tire Sizes:
Common sizes include 165/70 R14, 175/65 R14, 185/65 R14, and 195/55 R15 depending on variant.
Crash Test Data:
Limited publicly available specific Euro NCAP or NHTSA ratings for this era/model, but based on Peugeot 205 platform standards of the time.
Braking System:
Front disc brakes, rear drum brakes. ABS was an optional extra on some later models, likely not standard on a 1993 model.
Airbags:
Driver airbag was not standard in 1993; likely optional or absent on most models. Passenger airbag generally unavailable.
Seat Belts:
Front seat belts standard. Rear seat belts standard on Combi variants.
Oil And Filter Change:
Every 10,000 - 15,000 km or 12 months for petrol, 10,000 - 12,000 km or 12 months for diesel. (Refer to manual for exact figures).
Air Filter Replacement:
Every 20,000 - 30,000 km or 24 months.
Fuel Filter Replacement Petrol:
Every 40,000 - 60,000 km.
Fuel Filter Replacement Diesel:
Every 30,000 - 40,000 km (critical for diesel fuel systems).
Coolant Flush Replacement:
Every 40,000 - 60,000 km or 24-36 months.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
Typically Citroën LHM or compatible mineral oil for hydraulic systems (check manual for specific fluid type if power steering is hydraulic).
Common Problems:
Rust/corrosion (especially around wheel arches, sills, and tailgate), suspension wear (due to robust but simple design), occasional electrical gremlins, exhaust system issues, clutch wear.
Engine Specific Issues:
Head gasket issues on some higher mileage petrol engines, injector pump issues on diesels (rare if maintained).