Engine:
Complete disassembly, assembly, inspection, and adjustment procedures
Cooling System:
Radiator, fan, thermostat, hoses, coolant specifications, and leak testing
Fuel System:
Carburetor removal, disassembly, cleaning, adjustment, fuel pump, and fuel filter
Ignition System:
Ignition timing, spark plugs, coils, CDI unit, and wiring diagrams
Transmission:
Clutch operation, gearbox disassembly, assembly, and lubrication
Drivetrain:
Shaft drive system, universal joints, final drive unit, and lubrication
Suspension:
Front fork (telescopic) disassembly, assembly, oil replacement, and rear shock absorber
Brakes:
Front and rear brake system, caliper overhaul, master cylinder, brake fluid specifications, bleeding procedures, and pad replacement
Electrical System:
Battery, charging system (alternator/stator), lighting, starter motor, wiring diagrams, fuse specifications, and troubleshooting
Frame And Bodywork:
Frame inspection, fairing removal and installation, seat, tank, and accessory mounting
Wheels And Tires:
Wheel bearing inspection, tire pressure, and replacement
Maintenance:
Scheduled maintenance, oil changes, filter replacements, and general upkeep
Troubleshooting:
Systematic diagnostic procedures for common problems
Disassembly And Assembly:
Detailed steps for removing and reinstalling all major components
Adjustments:
Carburetor synchronization, valve clearance, brake lever, clutch cable
Repair:
Component-specific repair instructions
Depth:
Comprehensive, from basic checks to complete rebuilds
Illustrations:
Pictorial diagrams, exploded views, drawings, and photos
Special Tools:
Reference to required special service tool numbers and usage illustrations
Specifications:
Service data, precautions, factory specifications, allowable limits, and tightening torques
Engine Type:
Liquid-cooled, 4-stroke, DOHC, inline four-cylinder
Bore X Stroke:
74.0 mm x 58.0 mm
Horsepower Estimated:
95 hp @ 8000 rpm (approximate, manual may provide specific figures)
Torque Estimated:
95 Nm @ 6000 rpm (approximate, manual may provide specific figures)
Carburetion:
Four Keihin CVK32 carburetors
Fuel Tank Capacity:
22 Liters (approximate)
Oil Capacity:
Approximately 3.4 L (with filter change)
Safety Certification:
Meets relevant regional safety standards for motorcycles (details in manual if specified)
Braking System:
Dual disc front brakes, single disc rear brake
Lighting:
Halogen headlight, LED taillight (typical for the era), turn signals
Frame Construction:
Steel semi-double cradle frame (manual details inspection and repair)
Wind Protection:
Large fairing and windscreen for rider comfort and protection
Oil Change Interval:
Refer to periodic maintenance chart in manual (typically 3,000-6,000 miles or 6-12 months)
Valve Clearance Interval:
Refer to periodic maintenance chart in manual (e.g., every 12,000 miles)
Spark Plug Replacement:
Refer to periodic maintenance chart in manual
Engine Oil Type:
API SG or SH, SAE 10W-40 (specific recommendations in manual)
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific requirements)
Final Drive Oil Type:
Hypoid gear oil SAE 80W-90 (API GL-4 or GL-5)
Common Wear Items:
Stator failures, regulator/rectifier issues, clutch wear, front fork seals
Carburetor Tuning:
Can be sensitive to altitude and require periodic synchronization and adjustment
Importance Of Manual:
Crucial for following precise torque values, fluid types, and service intervals to ensure reliability and longevity.
