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AUDI AVANT RS2 Service Repair Manual 1994-1995

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🏷️ Basic Information Identification Make: Audi Model: RS2 Avant Generation: B4 (Typ 8C) Production Years: 1994-1996 Codes Chassis Code: Typ 8C Engine Code: ADU 👋 Introduction Market Position Vehicle Segment:...
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AUDI AVANT RS2 Service Repair Manual 1994-1995AUDI AVANT RS2 Service Repair Manual 1994-1995AUDI AVANT RS2 Service Repair Manual 1994-1995AUDI AVANT RS2 Service Repair Manual 1994-1995
🏷️ Basic Information
Identification
Make:
Audi
Model:
RS2 Avant
Generation:
B4 (Typ 8C)
Production Years:
1994-1996
Codes
Chassis Code:
Typ 8C
Engine Code:
ADU
👋 Introduction
Market Position
Vehicle Segment:
High-performance estate car (Avant) with motorsport DNA.
Competitive Analysis
Key Competitors:
BMW M5 Touring (E34), Mercedes-Benz E-Class AMG Estate (W124) variants.
Key Features
Exclusivity:
Limited production run, considered a 'homologation special' for motorsport homologation.
Performance Focus:
Developed in collaboration with Porsche, featuring significant performance upgrades.
📋 Manual Details
Coverage Areas
Systems Covered Summary:
Comprehensive coverage including Engine, Transmission, Cooling, Fuel, Exhaust, Ignition, Electrical, Brakes, Wheels, Tires, Steering, Suspension, Frame, Bodywork, Wiring Diagrams, Fault Finding, and Maintenance.
Page Count
Estimated Page Count:
Extensive (exact figure not provided, but described as 'Full & Complete' with detailed topics and pictures).
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English (implied by product description)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine And Clutch:
Detailed procedures for engine disassembly, assembly, component inspection, timing, and clutch replacement/adjustment.
Transmissions:
Coverage of manual and automatic transmission service, repair, and fluid specifications.
Cooling Systems:
Information on radiator, coolant, thermostat, water pump, and cooling fan system maintenance and repair.
Fuel And Exhaust:
Details on fuel injection system, fuel pump, injectors, fuel lines, catalytic converter, and exhaust system diagnostics and repair.
Ignition And Electrical:
Comprehensive coverage of ignition system components, battery, alternator, starter, lighting, and all electrical circuits.
Brakes And Brake Assembly:
Procedures for brake fluid replacement, pad/disc service, caliper overhaul, ABS system diagnostics, and parking brake adjustments.
Wheels And Tires:
Information on tire pressure, rotation, wheel alignment, and wheel bearing replacement.
Steering And Suspension:
Details on power steering system, steering rack, suspension components (shocks, struts, control arms), and alignment procedures.
Frame And Bodywork:
Guidelines for body panel repair, rust prevention, door, hood, and trunk adjustments, and interior trim removal.
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems, crucial for electrical troubleshooting.
Fault Finding Troubleshooting:
Systematic diagnostic procedures and flowcharts for identifying and resolving common and complex issues.
Climate Control System:
Information on air conditioning, heating, and ventilation systems.
Safety Systems:
Details on airbags, seatbelts, and associated control modules.
Procedures Included
Maintenance And Servicing:
Routine maintenance tasks, scheduled service intervals, fluid checks, filter replacements, and general upkeep.
Engine Repair:
Complete engine rebuild procedures, including cylinder head, piston, crankshaft, and camshaft service.
Transmission Repair:
Step-by-step instructions for transmission disassembly, component replacement, and reassembly.
Brake System Overhaul:
Detailed instructions for brake caliper rebuild, rotor replacement, and brake line service.
Suspension And Steering Alignment:
Procedures for replacing suspension components and performing wheel alignment.
Electrical Diagnostics And Repair:
Troubleshooting electrical faults using wiring diagrams, component testing, and circuit repair.
Engine Tuning And Performance Enhancement:
While primarily a repair manual, it will contain specifications relevant to the performance engine, allowing for understanding of its parameters.
Wheel Alignment Specifications:
Detailed specifications for front and rear wheel alignment settings.
Technical Depth
Depth Of Information:
Professional quality, detailed for mechanics, covering from basic maintenance to complete overhauls and advanced diagnostics.
Visual Aids:
Includes high-quality pictures and diagrams to illustrate repair procedures.
Diagnostic Tools And Techniques:
Includes guidance on using specific diagnostic tools and methods applicable to the vehicle's era.
📊 Manual Specifications
File Format
Compatibility:
Works on all operating systems (PC & MAC compatible), including Windows 95, 98, 2000, Me, Xp, Vista, Windows 7 & 8.
Searchability:
Likely searchable text within the PDF format, enhancing ease of use.
Print Quality
PDF Quality:
High quality, professional format, suitable for printing.
Binding Type
Binding Type:
N/A (Digital download)
Paper Type
Paper Type:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2.2L Inline-5 Turbocharged
Engine Code:
ADU
Bore X Stroke:
81.0 mm x 95.5 mm
Compression Ratio:
8.5:1
Performance
Horsepower:
310 PS (306 hp; 228 kW) at 6500 rpm
Torque:
410 Nm (302 lb-ft) at 4500 rpm
Fuel System
Fuel Induction:
Bosch Motronic Electronic Fuel Injection with Turbocharging
Turbocharger:
Garrett T3 Turbocharger
Recommended Fuel:
Premium Unleaded (98 RON recommended)
🔧 Transmission
Standard
Transmission Type:
6-speed Manual Transmission
Transmission Manufacturer:
Getrag (sourced from Porsche 911 Turbo)
Features
Drivetrain:
Quattro Permanent All-Wheel Drive
Clutch Type:
Hydraulically operated single dry plate clutch
📐 Dimensions
Exterior
Length:
4,402 mm (173.3 in)
Width:
1,705 mm (67.1 in)
Height:
1,425 mm (56.1 in)
Weights
Curb Weight:
1,660 kg (3,660 lbs)
Gross Vehicle Weight Rating:
2,150 kg (4,740 lbs)
🛡️ Safety Features
Ratings
Crash Test Information:
No official Euro NCAP or NHTSA ratings available for this specific model/era. Based on the Audi 80/90 platform.
Active Features
ABS:
Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
Front and rear seatbelts with pretensioners.
Chassis Construction:
Unitary body construction with integrated safety cage.
💡 Technology Features
Infotainment
Audio System:
Factory fitted Audi Concert or Symphony radio/cassette system with CD changer capability (optional).
Driver Assistance
Cruise Control:
Standard feature on most models.
Connectivity
Phone Integration:
None from factory; aftermarket solutions available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km (9,300 miles) or 12 months, whichever comes first (refer to manual for specific driving conditions).
Spark Plug Replacement:
Refer to manual, typically around 40,000-60,000 km depending on plug type.
Timing Belt Replacement:
Crucial service item; typically every 90,000 km or 5 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
Synthetic API SJ or ACEA A3/B3 specification, viscosity typically 5W-40 or 10W-40 (refer to manual for exact specification).
Coolant Type:
G12 (Pink) or G11 (Blue) antifreeze coolant concentrate, mixed with distilled water (50/50 ratio).
Brake Fluid Type:
DOT 4
Transmission Fluid Type:
Refer to manual; typically GL-4 or GL-5 for manual gearbox, specific ATF for automatic.
Known Issues
Common Faults:
Timing belt failure, turbocharger wear, oil leaks (valve cover gaskets, oil pan), ignition coil issues, differential wear, ABS sensor failures.
Performance Part Wear:
Increased wear on suspension and brake components due to performance-oriented design.
📚 Vehicle History
Brand Heritage
Audi Performance Division:
Audi's foray into high-performance wagons, a precursor to modern RS models.
Model Evolution
Motorsport Influence:
Derived from the Audi RS2 project, which aimed to create a homologation special for touring car racing. Developed in partnership with Porsche.
Production
Production Location:
Ingolstadt, Germany (initially) and then at Porsche's Rossle-Bahn plant in Zuffenhausen, Germany.
Production Volume:
Approximately 2,908 units produced.
🏆 Awards & Recognition
Recognitions
Automotive Praise:
Widely praised for its blend of practicality and extreme performance, establishing the 'super wagon' concept.
Collectible Status:
Highly sought-after modern classic and collector's item due to its rarity and performance credentials.
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