1994 1995 Audi RS2 Workshop Manual

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🏷️ Basic Information Identification Make: Audi Model: RS2 Avant Year: 1994-1995 Codes Chassis Code: Type 8C Engine Code Prefix: ADU 👋 Introduction Market Position Segment: High-performance estate car (station wagon),...

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Sku: 123052

Tags: 1994 1995 Audi Car Cars RS2

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Description

🏷️ Basic Information

Identification

Make:

Model:

RS2 Avant

Year:

1994-1995

Codes

Chassis Code:

Type 8C

Engine Code Prefix:

👋 Introduction

Market Position

Segment:

High-performance estate car (station wagon), often considered a supercar in disguise.

Competitive Analysis

Competitors:

BMW M3 Touring (E36) (though rare), Porsche 911 (964/993) in terms of performance, other potent European performance sedans/estates.

Key Features

Unique Selling Proposition:

Collaboration between Audi and Porsche, 300+ horsepower from a modified 5-cylinder engine, all-wheel drive, practical estate body style, limited production numbers.

Target Audience

Enthusiasts:

Performance car enthusiasts, Audi collectors, those seeking a unique and highly capable performance estate.

📋 Manual Details

Coverage Areas

Scope:

Comprehensive workshop manual for the Audi RS2 Avant.

Page Count

Approximate Pages:

1500+

Manual Type

Type:

Workshop Manual / Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF (likely digital download for sales purposes)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine disassembly, assembly, inspection, cylinder head, pistons, crankshaft, camshafts, valve timing.

Engine Management:

Fuel injection system (Bosch Motronic), ignition system, sensors, actuators, emissions control.

Turbocharging:

K24 turbocharger, intercooler system, wastegate, boost control, diagnosis.

Transmission:

6-speed manual transmission (Getrag G360), clutch system, differential, driveshafts, propshaft.

Drivetrain:

Quattro permanent four-wheel drive system, Torsen center differential, viscous coupling, axle shafts.

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, anti-roll bars, alignment specifications.

Brakes:

Front and rear disc brakes, ABS (Anti-lock Braking System), brake lines, calipers, master cylinder, hydraulic system.

Steering:

Power steering system, steering rack, steering column, hydraulic pump.

Electrical System:

Battery, alternator, starter motor, lighting, fuses, relays, wiring diagrams, ECUs.

Body And Trim:

Exterior body panels, interior trim, seats, doors, windows, sunroof, body repairs, corrosion protection.

HVAC:

Heating, ventilation, and air conditioning system diagnosis and repair.

Procedures Included

Maintenance:

Routine maintenance tasks, oil changes, filter replacements, spark plug replacement, fluid checks and changes.

Diagnostics:

Fault finding, troubleshooting guides for common issues, OBD-I diagnostic procedures.

Repair And Rebuild:

Detailed step-by-step instructions for component disassembly, repair, and reassembly.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems.

Specifications:

Torque specifications, clearances, tolerances, test values.

Technical Depth

Depth:

Full workshop level, suitable for professional technicians and experienced DIY enthusiasts.

📊 Manual Specifications

File Format

Digital Format:

Searchability:

Likely text-searchable (if scanned professionally).

Print Quality

Quality:

Dependent on source, but generally high-quality technical diagrams and text.

Binding Type

Binding:

N/A (for PDF format)

Paper Type

Paper Quality:

N/A (for PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline-5 Cylinder, 20-valve, DOHC, turbocharged and intercooled.

Displacement:

2226 cc (2.2 Liters)

Bore X Stroke:

81.0 mm x 86.4 mm

Compression Ratio:

9.0:1

Turbocharger:

Garrett K24

Boost Pressure:

Approx. 1.4 bar (1.1 bar overboost)

Performance

Horsepower:

315 PS (311 bhp) @ 6000 rpm

Torque:

410 Nm (302 lb-ft) @ 3000-4000 rpm

Fuel System

Injection:

Bosch Motronic M2.3.2 Fuel Injection

Fuel Type:

Unleaded Premium Gasoline (95-98 RON / 91-93 AKI)

Engine Oil

Oil Specification:

API SG or ACEA A3/B3 (e.g., 5W-40, 10W-40)

Oil Capacity:

5.5 Liters (with filter change)

🔧 Transmission

Standard

Type:

6-speed Manual

Manufacturer:

Getrag

Model Code:

Optional

Type:

Features

Drivetrain:

All-Wheel Drive (Quattro)

Fluid Specifications

Manual Transmission Fluid:

GL-4/GL-5 Gear Oil (e.g., SAE 75W-90)

Fluid Capacity

Manual Transmission Fluid Capacity:

Approx. 2.0 Liters

📐 Dimensions

Exterior

Length:

4708 mm (185.35 in)

Width:

1715 mm (67.52 in)

Height:

1420 mm (55.91 in)

Wheelbase:

2613 mm (102.87 in)

Front Track:

1472 mm (57.95 in)

Rear Track:

1476 mm (58.11 in)

Cargo

Cargo Volume:

Approx. 460-1400 Liters (with rear seats folded)

Weights

Curb Weight:

1590 kg (3505 lbs)

Gross Vehicle Weight:

2100 kg (4630 lbs)

Towing Capacity:

1800 kg (3968 lbs)

Wheels And Tires

Wheel Size:

17 x 7.5J

Wheel Bolt Pattern:

5x112

Tire Size Standard:

245/40 ZR17

🛡️ Safety Features

Ratings

Crash Testing:

No official Euro NCAP or NHTSA ratings for this specific model/era, but built to high standards of its time.

Active Features

Standard Anti-lock Braking System (ABS)

Standard Quattro all-wheel-drive system for enhanced traction.

Passive Features

Airbags:

Driver airbag standard, passenger airbag often optional or standard in later production.

Seatbelts:

Three-point seatbelts with pre-tensioners for front occupants.

Body Structure:

Reinforced safety cage, crumple zones.

💡 Technology Features

Infotainment

Head Unit:

Original Audi Gamma CC cassette radio with CD changer control (optional).

Speakers:

Typically 8-speaker system.

Driver Assistance

Cruise Control:

Optional cruise control system.

Parking Sensors:

Not available.

Connectivity

Connectivity Options:

None from the factory; aftermarket solutions are common.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 - 15,000 km or annually.

Timing Belt Replacement:

Every 90,000 - 120,000 km or 5 years (critical).

Spark Plug Replacement:

Every 40,000 - 60,000 km (depending on type).

Fluid Specifications

Coolant Specification:

G12 Plus (or equivalent G12/G13) VW TL 774 C

Brake Fluid Specification:

DOT 4

Power Steering Fluid:

G 002 000 (or Pentosin CHF 11S equivalent)

Known Issues

Turbocharger:

Potential wear or failure of the K24 turbocharger, especially if poorly maintained.

Engine Seals:

Aging rubber seals and gaskets can lead to oil leaks.

Quattro System:

Clutch packs in viscous couplings or differentials can wear over time.

ABS control module and sensors can fail.

Bodywork:

Rust can be an issue in common areas like wheel arches, sills, and around windows.

Electrics:

Aging wiring harnesses and connectors can cause intermittent electrical faults.

📚 Vehicle History

Brand Heritage

Audi Performance:

Audi has a long history of performance vehicles and motorsport success, notably with Quattro technology.

Model Evolution

Based On:

Based on the Audi 80 Avant (Type 8C) platform, but significantly re-engineered.

Development:

Developed by Audi's performance division Quattro GmbH in collaboration with Porsche.

Porsche Input:

Porsche provided chassis tuning, brakes, mirrors, and other components, and assembled the cars.

Production

Production Period:

March 1994 to June 1996

Production Numbers:

Approximately 662 cars produced.

Manufacturing Location:

Heilbronn, Germany (Porsche's assembly plant).

🏆 Awards & Recognition

Recognitions

Historical Impact:

Often considered one of the first and most iconic 'hot wagons' or 'super wagons'.

Collector Status:

Highly sought after by collectors and enthusiasts for its rarity, performance, and unique Porsche collaboration.