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Mitsubishi Lancer Evolution 2 1994-1995 Repair Service

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution II Model Nickname: Evo II Codes Chassis Code: CD9A Generation Generation Name: First Generation 👋 Introduction Market Position Vehicle Segment: Compact...
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Sku: 467158
Mitsubishi Lancer Evolution 2 1994-1995 Repair Service
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution II
Model Nickname:
Evo II
Codes
Chassis Code:
CD9A
Generation
Generation Name:
First Generation
👋 Introduction
Market Position
Vehicle Segment:
Compact Sports Sedan / Rally Homologation Special
Competitive Analysis
Key Competitors:
Subaru Impreza WRX STI, Ford Escort RS Cosworth, Lancia Delta Integrale
Key Features
Performance Focus:
Designed for motorsport homologation, emphasizing advanced AWD and turbocharged performance
Technology:
Pioneering Active Yaw Control (AYC) system for enhanced cornering stability
Brand Heritage
Rally Legacy:
Directly derived from Mitsubishi's successful World Rally Championship (WRC) program
📋 Manual Details
Coverage Areas
Model Years Covered:
1994-1995
Page Count
Estimated Page Count:
Approximately 1000+
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Management:
ECU, sensors, fuel injection, ignition system, emissions control
Engine Mechanical:
Engine teardown, assembly, specifications, cylinder head, block, pistons, crankshaft, camshafts
Drivetrain:
All-Wheel Drive (AWD) system, Active Yaw Control (AYC) system, transfer case, differentials (front and rear)
Transmission:
Manual transmission (5-speed), gearbox overhaul, clutch system, linkages
Suspension:
Front suspension (MacPherson struts), rear suspension (multi-link), shock absorbers, springs, bushings, alignment specifications
Steering:
Power steering system, steering rack, column, components
Brakes:
Front and rear disc brakes, ABS system, hydraulic lines, calipers, pads, rotors, master cylinder
Electrical System:
Wiring diagrams, charging system (alternator, battery), starting system, lighting, instrumentation, body electricals, fuses, relays
Body And Chassis:
Body panel removal and installation, interior trim, exterior trim, structural components, corrosion protection
HVAC:
Heating, Ventilation, and Air Conditioning system, refrigerant, components, diagnostics
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, tune-ups, fluid checks and flushes
Engine Repair:
Complete engine overhaul, gasket replacement, component diagnosis and repair
Transmission Repair:
Transmission removal, disassembly, reassembly, clutch replacement
Drivetrain Diagnosis:
AYC system diagnosis and calibration, AWD component inspection and repair
Suspension And Steering Repair:
Component replacement (struts, ball joints, tie rods), steering system repairs, wheel alignment procedures
Brake System Service:
Brake pad and rotor replacement, brake fluid flush, ABS component diagnosis and replacement
Electrical Troubleshooting:
Diagnostic procedures for electrical faults, component testing, wiring harness repair
Body Repair:
Panel repair and replacement, rust prevention, interior trim installation
Diagnostic Troubleshooting:
Step-by-step diagnostic flowcharts for common and complex issues
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems
Technical Depth
Diagnostic Capability:
Advanced diagnostics with detailed troubleshooting trees and fault code explanations
Rebuild Procedures:
Comprehensive rebuild instructions for major mechanical components (engine, transmission)
Specification Data:
Includes detailed torque specifications, clearances, fluid capacities, and electrical values
Alignment Data:
Precise wheel alignment specifications for optimal handling
Special Tools:
Identifies specific Mitsubishi special tools required for certain procedures
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Print Readability:
High-resolution scans ensuring clear text and diagrams
Binding Type
Binding Type:
Digital Download (N/A)
Paper Type
Paper Type:
Digital Download (N/A)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, turbocharged and intercooled
Displacement:
1997 cc (2.0 Liters)
Performance
Horsepower:
260 PS (256 hp) @ 6,000 rpm (JDM Spec)
Torque:
30.0 kg-m (217 lb-ft) @ 3,000 rpm (JDM Spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Denso injectors
Recommended Fuel:
Premium Unleaded (91+ Octane)
Engine Management
ECU Type:
Mitsubishi ECUs, often with specific tuning for homologation
Cooling System
Radiator Capacity:
Approx. 7.0 Liters (with expansion tank)
Lubrication System
Oil Capacity:
Approx. 4.5 Liters (with filter)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (W5M51)
Features
AWD System:
Full-time 4-Wheel Drive (4WD) with front helical LSD, rear mechanical LSD, and AYC system
Ayc System:
Active Yaw Control (AYC) uses hydraulic actuators and computer control to vary torque distribution to the rear wheels
Fluid Specifications
Transmission Fluid Type:
API GL-4 or GL-5, SAE 75W-90 Gear Oil (Check manual for specific viscosity recommendations)
Transfer Case Fluid
Transfer Case Fluid Type:
Refer to service manual for specific type (often proprietary or specific gear oil)
Differential Fluid
Front Differential Fluid Type:
Refer to service manual for specific type (often proprietary or specific gear oil)
Rear Differential Fluid Type:
Refer to service manual for specific type (often proprietary or specific gear oil)
📐 Dimensions
Exterior
Length:
Approx. 4,300 mm (169.3 in)
Width:
Approx. 1,770 mm (69.7 in)
Height:
Approx. 1,430 mm (56.3 in)
Wheelbase:
Approx. 2,600 mm (102.4 in)
Weights
Curb Weight:
Approx. 1,240 kg (2,734 lbs)
Gross Vehicle Weight Rating:
Approx. 1,735 kg (3,825 lbs)
🛡️ Safety Features
Ratings
Crash Test Data:
As a JDM homologation special from the mid-90s, official crash test ratings comparable to modern standards are not readily available. Focus was on structural integrity for rally use.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ayc:
Active Yaw Control (AYC) enhances stability and handling, a key active safety feature
Passive Features
Seatbelts:
3-point seatbelts with pretensioners
Airbags:
Driver's side airbag (standard on most models)
Chassis Construction:
Reinforced chassis structure for enhanced occupant protection
💡 Technology Features
Infotainment
Audio System:
Factory-fitted AM/FM stereo with cassette player, often with 4 speakers.
Driver Assistance
Traction Control:
No dedicated electronic traction control beyond the sophisticated AWD and AYC systems.
Cruise Control:
Available on some variants.
Connectivity
Connectivity Features:
No factory integrated modern connectivity features such as Bluetooth or USB. Aftermarket solutions are common.
Performance Monitoring
Gauges:
Comprehensive instrumentation including tachometer, speedometer, oil pressure, water temperature, and boost gauge.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km (3,000 miles) or 6 months, whichever comes first (under normal driving conditions; more frequent for spirited driving).
Air Filter Replacement:
Every 20,000 km (12,000 miles) or 12 months.
Spark Plug Replacement:
Every 40,000 km (24,000 miles), use recommended iridium or platinum plugs.
Coolant Flush:
Every 40,000 km (24,000 miles) or 24 months.
Timing Belt Replacement:
Every 80,000 km (50,000 miles) or 5 years. Critical item due to interference engine design.
Fluid Specifications
Engine Oil Type:
10W-30 or 10W-40 API SG or higher (synthetic recommended for performance driving).
Brake Fluid Type:
DOT 3 or DOT 4 (High-performance fluid recommended for spirited driving).
Power Steering Fluid:
Dexron II or equivalent ATF.
Known Issues
Engine:
Overheating due to marginal cooling system capacity on earlier models, turbocharger wear, potential head gasket issues if consistently overheated or poorly maintained.
Drivetrain:
AYC pump failure (can be expensive to repair/replace), clutch wear, differential wear under extreme use.
Suspension:
Wear in bushings and ball joints, especially with aggressive driving; strut top mounts.
Rust:
Common in areas exposed to road salt or moisture, particularly wheel arches, sills, and strut towers.
📚 Vehicle History
Brand Heritage
Motorsport Foundation:
Mitsubishi's extensive involvement and success in the World Rally Championship (WRC) directly influenced the development of the Lancer Evolution series.
Model Evolution
Evolution I To Ii:
The Evolution II was an enhancement of the original Evo, featuring a longer wheelbase, wider track, improved suspension geometry, and a slight power increase. It was developed to homologate further modifications for rally competition.
Key Technical Advancements:
Introduction and refinement of the Active Yaw Control (AYC) system, a significant advancement in torque-vectoring technology for its time.
Production
Production Period:
1994 - 1995
Production Location:
Japan (JDM Market)
Sales Volume Significance:
Produced in limited numbers, highly sought after by enthusiasts and collectors.
🏆 Awards & Recognition
Recognitions
Motorsport Accolades:
The Lancer Evolution platform consistently achieved numerous victories and championships in WRC and other global rally series, cementing its status as a legendary performance car.
Ratings
Enthusiast Appreciation:
Highly regarded by automotive journalists and enthusiasts for its raw performance, handling capabilities, and rally-bred DNA. Often cited as one of the greatest driver's cars of its era.
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