Jeep CHEROKEE XJ Replacement Parts Manual 1994-1996

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Platform: XJ Production Years Covered: 1994-1996 Codes Vehicle Generation: Second Generation (facelifted XJ) 👋 Introduction Market Position Target Audience: Jeep Cherokee XJ...

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Type: Car

Vendor:

Sku: 286084

Tags: 1994 1995 1996 Car Cars CHEROKEE XJ Jeep Misc

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee

Platform:

Production Years Covered:

1994-1996

Codes

Vehicle Generation:

Second Generation (facelifted XJ)

👋 Introduction

Market Position

Target Audience:

Jeep Cherokee XJ owners, mechanics, parts suppliers, restoration specialists.

Competitive Analysis

Value Proposition:

Provides definitive OEM part numbers, crucial for sourcing correct and compatible replacement parts, avoiding aftermarket substitutions where OEM is preferred.

Key Features

Illustration Style:

Exploded views offer clear visual representation of component relationships and assembly order.

Utility:

Essential for accurate diagnosis of missing or damaged parts and for planning repair sequences.

📋 Manual Details

Coverage Areas

Primary Coverage:

OEM Replacement Parts

Visual Aid Type:

Exploded Parts Diagrams

Part Number Listing:

Comprehensive

Page Count

Estimated Page Count:

Varies by specific publication, typically 500-1000+ pages for full coverage.

Manual Type

Type:

OEM Parts Catalog / Parts Manual

Language

Language:

English

Format

Format:

Printed

📖 Manual Coverage

Systems Covered

Powertrain:

Engine components, fuel system, cooling system, exhaust system, transmission, transfer case, driveline.

Chassis:

Front and rear suspension, steering system, axles, wheels, brakes.

Electrical:

Wiring harnesses, lighting, ignition system, charging system, starter, various sensors and modules.

Body And Interior:

Exterior body panels, doors, glass, trim, interior trim panels, seats, dashboard components, climate control.

Procedures Included

Assembly Disassembly:

Facilitates by providing exploded diagrams for component identification and order of assembly/disassembly.

Part Identification:

Detailed part numbers and names for accurate ordering and replacement.

Technical Depth

Depth:

Component-level identification and ordering. Not a repair manual, but essential for procurement of parts for repair.

📊 Manual Specifications

File Format

Format Details:

Physical printed document.

Print Quality

Quality:

OEM standard, typically clear and legible diagrams and text.

Binding Type

Binding:

Typically bound for durability (e.g., spiral-bound, perfect-bound).

Paper Type

Paper:

Durable paper stock suitable for shop environments.

⚙️ Engine Specifications

Primary Engine

Engine Option 1:

4.0L Inline-6 (242 ci) 'High Output' OHV (AMC 242)

Engine Option 2:

2.5L Inline-4 (150 ci) OHV (AMC 150) - Less common in later XJ years covered, but still possible.

Performance

4.0L Horsepower:

Approx. 190-193 hp @ 4700 rpm (varies slightly by year)

4.0L Torque:

Approx. 220-230 lb-ft @ 3200 rpm (varies slightly by year)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Technical Details

Bore Stroke 4.0L:

3.875 in. x 3.414 in.

Compression Ratio 4.0L:

8.7:1 to 9.7:1 (depending on specific engine variant/year)

🔧 Transmission

Standard Transmission

Option 1:

4-speed Automatic (AW4 - Aisin-Warner)

Optional Transmission

Option 2:

5-speed Manual (AX-5 or AX-15, depending on year and engine)

Features

Transfer Case Options:

Selec-Trac (part-time 4WD with 2WD option), Command-Trac (part-time 4WD), NP242, NP231 (common transfer cases).

📐 Dimensions

Exterior

Wheelbase:

101.4 inches (2576 mm)

Length:

167.5 inches (4255 mm)

Width:

70.3 inches (1786 mm)

Height:

63.5 inches (1613 mm)

Weights

Curb Weight:

Approx. 3400-3800 lbs (1542-1724 kg), varies by configuration.

🛡️ Safety Features

Ratings

NHTSA Crash Test Results:

Results vary by year; later models had improved safety features. Primarily 4-star frontal impact ratings in some tests.

Active Features

Brake System:

Front: Solid/Vented Disc Brakes. Rear: Drum Brakes (standard). ABS available as an option on some models.

Passive Features

Airbags:

Driver-side airbag standard from 1994 onwards. Passenger airbag not typically available for this generation.

Seatbelts:

Front 3-point, rear lap/shoulder belts.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM cassette or CD players, optional premium sound systems. Basic radio functionality.

Driver Assistance

Optional Anti-lock Braking System (ABS) on rear wheels or all four wheels, depending on configuration.

Connectivity

Connectivity Features:

Minimal by modern standards. Primarily focused on basic vehicle operation and comfort.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 3,000 miles or 3 months (refer to specific owner's manual for precise interval).

Coolant Flush:

Every 30,000 miles or 2 years.

Transmission Fluid Change:

Every 30,000-60,000 miles, depending on usage and fluid type.

Fluid Specifications

Engine Oil 4.0L:

API SH or higher, SAE 10W-30 (check owner's manual for ambient temperature recommendations). Approx. 5 quarts capacity with filter.

Transmission Fluid:

AW4: ATF+3 (or equivalent spec). AX-5/AX-15: Manual Transmission Fluid (e.g., Synchromesh, GL-4 75W-90).

Coolant:

Ethylene Glycol based antifreeze. Mopar OAT or HOAT type recommended (typically green or orange).

Known Issues

Common Problems 4.0L:

Cracked cylinder heads (earlier versions, less common by '94-'96), oil filter adapter leaks, rear main seal leaks, typical age-related wear on sensors and rubber components.

Common Problems Chassis:

Worn leaf spring bushings, differential leaks, brake component wear, steering stabilizer issues, cracked exhaust manifolds.

Common Problems Electrical:

Faulty CPS (Crankshaft Position Sensor), failing alternator, corroded grounds, dashboard instrument cluster issues.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Jeep has a long history of producing robust, off-road capable vehicles, with the Cherokee being a pioneer in the compact SUV segment.

Model Evolution

Xj Introduction:

The XJ Cherokee was revolutionary upon its 1984 introduction, being one of the first mass-produced SUVs with unibody construction.

Xj Facelift 1994:

The 1994 facelift introduced significant updates, including improved interior, revised exterior styling (new grille, bumpers, headlights), and enhanced safety features like the driver's airbag.

Production

Production Location:

Toledo, Ohio, USA

Production End Date:

The XJ Cherokee was produced until 2001 globally, but this manual specifically covers the 1994-1996 facelifted models.

🏆 Awards & Recognition

Recognitions

Off Road Acclaim:

Consistently recognized for its off-road capability and durability throughout its production run.

Ratings

Utility Vehicle Of The Year:

The XJ Cherokee platform has received numerous accolades as a capable utility vehicle in various automotive publications over its lifespan.