Mitsubishi FTO 1994-2000 Service Repair Workshop Manual

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Type: Car

Vendor:

Sku: 58159

Tags: 1994 1995 1996 1997 1998 1999 2000 Car Cars FTO Mitsubishi

Product variants

Description

The Mitsubishi FTO is a sporty, front-wheel-drive coupe produced from 1994 to 2000. Designed as a distinctive 'halo' car, it showcased Mitsubishi's engineering prowess with a range of engines, including 1.8L, 2.0L V6, and advanced 2.0L V6 MIVEC variants, offering power outputs from approximately 125 hp to 220 hp. Its unique 'cab-forward' design and sleek, aerodynamic profile earned it accolades, including Japan's 'Car of the Year' for 1994-1995. The FTO was equipped with features like electronic fuel injection and available viscous coupling limited slip differentials, with safety features including standard driver airbags and optional ABS. This comprehensive service repair workshop manual provides in-depth guidance for the Mitsubishi FTO (chassis codes DE2A, DE3A) for model years 1994 through 2000. It covers all essential aspects of maintenance, diagnostics, and repair, including detailed procedures for engine mechanicals, fuel, emission control, clutch, manual and automatic transaxles, suspension, steering, brakes, and both body and HVAC systems. Numerous step-by-step diagrams, troubleshooting guides, and wiring schematics are included to assist DIY enthusiasts and professional mechanics in maintaining and repairing the vehicle to OEM standards, enabling significant cost savings on labor.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Model Generation:

First Generation

Chassis Codes:

DE2A, DE3A

Codes

Production Years:

1994-2000

👋 Introduction

Market Position

Target Audience:

DIY enthusiasts, independent mechanics, FTO owners seeking detailed repair information

Competitive Analysis

Advantage:

Vehicle-specific, OEM-level data, comprehensive coverage, direct alternative to dealer service

Key Features

Features:

Step-by-step instructions, diagrams, wiring schematics, specifications, troubleshooting guides

Value Proposition

Cost Savings:

Enables owners to perform maintenance and repairs, saving significant labor costs

📋 Manual Details

Coverage Areas

Covered Years:

1994, 1995, 1996, 1997, 1998, 1999, 2000

Market Coverage:

Global (primarily Japan, UK, Australia, etc. where the FTO was officially sold or imported)

Page Count

Estimated Page Count:

Extensive (typical factory workshop manuals are hundreds of pages)

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full overhaul, timing belt, piston/ring replacement, cylinder head, lubrication system, cooling system, etc.

Engine Electrical:

Ignition system, starting system, charging system, sensors, ECU diagnostics, etc.

Emission Control:

EVAP system, EGR, catalytic converter, emissions related sensors and troubleshooting

Fuel System:

Fuel pump, injectors, fuel lines, fuel pressure regulator, fuel tank, EFI system

Clutch System:

Clutch operation, hydraulic system, clutch disc, pressure plate, release bearing (for manual transmissions)

Manual Transaxle:

Gearbox overhaul, differential, shift linkage, internal components, fluid specifications

Automatic Transaxle:

ATF type and capacity, torque converter, valve body, electronic control, overhaul procedures

Driveshaft Axles:

CV joints, driveshafts, wheel bearings, differential components

Suspension System:

Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications

Steering System:

Power steering system, steering rack, tie rods, steering column, alignment

Restraint System:

Airbag system components, seat belts, SRS system diagnostics and precautions

Brake System:

Front and rear brakes (disc/drum), ABS system, brake fluid, hydraulic lines, master cylinder, calipers, rotors

Body Interior Exterior:

Body panel removal/installation, interior trim, doors, hood, trunk, glass, exterior trim

Body Electrical:

Lighting, power windows, central locking, mirrors, wipers, horn, interior electronics

HVAC:

Air conditioning system, heating system, ventilation, blower motor, refrigerant handling

Procedures Included

Maintenance:

Oil changes, filter replacements, spark plug service, fluid checks and changes, belt inspections

Diagnostics:

Troubleshooting guides, symptom-based diagnostics, OBD-II codes (where applicable), electrical circuit tracing

Repair:

Detailed step-by-step repair procedures for all major systems

Component Replacement:

Instructions for replacing virtually all mechanical and electrical components

Wiring Schematics:

Comprehensive wiring diagrams for all electrical systems

Technical Depth

Depth:

Comprehensive from basic maintenance to complete engine and transmission rebuilds

Accuracy:

OEM level accuracy, as used by dealership technicians

Illustrations

Diagrams:

Numerous step-by-step diagrams and illustrations

📊 Manual Specifications

File Format

Format:

Print Quality

Quality:

High resolution, printable pages

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF, but printable on any paper type)

Compatibility

Operating Systems:

Windows and Mac

Requirements

Software:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Codes:

4G93 (1.8L), 6A12 (2.0L V6), 6A13 (2.5L V6 - later models/performance variants)

Performance

Engine Variants:

1.8L SOHC, 2.0L DOHC, 2.0L V6 MIVEC

Typical Hp Range:

125 hp (1.8L) to 220 hp (2.0L V6 MIVEC)

Fuel System

Injection:

Electronic Fuel Injection (EFI)

Fuel Type

Fuel:

Unleaded Gasoline

Timing

Drive Type:

Timing Belt (4G93, 6A12) / Timing Chain (6A13 - depending on variant)

🔧 Transmission

Standard

Type:

5-speed Manual Transaxle

Optional

Type:

4-speed INVECS-II Automatic Transaxle (with Sport Mode on V6 models)

Features

Differentials:

Viscous Coupling Limited Slip Differential (VCLSD) available on some high-performance models (e.g., GPX)

Transmission Fluid Type:

Specific manual transmission fluid (e.g., API GL-4) and automatic transmission fluid (e.g., DIA Queen ATF-SP II M) - refer to manual for exact specs

📐 Dimensions

Exterior

Body Style:

2-door Coupe

Layout:

Front-engine, Front-wheel drive (FWD)

Weights

Curb Weight Range:

Approximately 1200-1350 kg (depending on engine and trim)

🛡️ Safety Features

Ratings

Crash Test Results:

Limited public data for this era, but equipped with standard safety features for its time.

Active Features

Driver Assistance:

ABS (Anti-lock Braking System) was optional or standard on higher trims

Passive Features

Airbags:

Driver's side airbag standard on most models; passenger airbag optional

💡 Technology Features

Infotainment

Features:

Basic radio/cassette player, optional CD player. Features vary by trim and market.

Driver Assistance

Features:

ABS was the primary driver assistance technology available.

Engine Tech

Mivec:

Models equipped with the 6A12 engine often featured Mitsubishi's MIVEC (Mitsubishi Innovative Valve timing Electronic Control) system for improved performance and efficiency.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-7,500 miles or 6-12 months (refer to manual for specific engine and oil type)

Timing Belt Replacement:

Critical: Every 60,000-90,000 miles or 5-7 years for 4G93/6A12 engines (consult manual for exact interval and whether it's a chain or belt for 6A13)

Fluid Specifications

Engine Oil Type:

Viscosity typically 5W-30 or 10W-30 API SG/SH or higher (consult manual for exact specifications)

Coolant Type:

Ethylene glycol based antifreeze/coolant, typically a 50/50 mix with distilled water

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid

Known Issues

Common Problems:

Timing belt failure (critical maintenance item), minor electrical gremlins common in older vehicles, suspension wear, potential for catalytic converter issues.

Performance Issues:

MIVEC system can be sensitive to maintenance, potential for carbon build-up in V6 engines.

📚 Vehicle History

Brand Heritage

Brand Focus:

Mitsubishi has a history of producing performance-oriented vehicles, often with innovative technology.

Model Evolution

Original Intent:

The FTO (Fresh Touring Original) was designed as a sporty, front-wheel-drive coupe to compete with rivals like the Toyota Celica and Honda Prelude. It was intended as a 'halo' car, showcasing Mitsubishi's technological prowess, particularly with its V6 engines and MIVEC technology.

Design Language:

Characterized by a distinctive 'cab-forward' design and a sleek, aerodynamic profile.

Production

Manufacturing Location:

Japan

Production Volume:

Relatively limited compared to mass-market models, contributing to its enthusiast following.

🏆 Awards & Recognition

Recognitions

Design Awards:

The FTO was awarded 'Car of the Year' in Japan for 1994-1995. It also received numerous design accolades for its futuristic styling at the time of its release.

Ratings

Performance Reviews:

Praised for its handling, V6 engine performance (especially MIVEC variants), and distinct styling.