Chevrolet S10 GMC Sonoma 1994-2005 Factory Service Workshop Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet / GMC Model: S10 / Sonoma Covered Years: 1994-2005 Codes Platform: GMT325 (GM Light Truck Platform) 👋 Introduction Market Position Target Audience: Owners of...

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Type: Truck

Vendor:

Sku: 410524

Tags: 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 Cars Chevrolet Gmc S10 Sonoma Truck

Product variants

Description

🏷️ Basic Information

Identification

Make:

Chevrolet / GMC

Model:

S10 / Sonoma

Covered Years:

1994-2005

Codes

Platform:

GMT325 (GM Light Truck Platform)

👋 Introduction

Market Position

Target Audience:

Owners of 1994-2005 Chevrolet S10 and GMC Sonoma pickups, DIY mechanics, professional technicians

Competitive Analysis

Value Proposition:

Provides the same in-depth information used by dealership technicians, offering significant cost savings for repairs and maintenance.

Key Features

Completeness:

Covers all aspects of vehicle service and repair, from routine maintenance to major component overhauls.

Practicality:

Essential resource for DIY enthusiasts looking to maintain and repair their S10/Sonoma.

📋 Manual Details

Coverage Areas

Scope:

Comprehensive service and repair

Page Count

Estimated Pages:

Thousands (Factory Service Manuals are typically extensive)

Manual Type

Type:

Factory Service Workshop Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine Electrical:

Emission Control:

Fuel System:

Clutch System:

Yes (for manual transmissions)

Manual Transaxle:

Automatic Transaxle:

Driveshaft Axle:

Suspension:

Steering:

Restraint System:

Yes (e.g., airbags, seatbelts)

Brake System:

Body Interior Exterior:

Body Electrical:

HVAC:

Procedures Included

Maintenance:

Yes (oil changes, filter replacements, fluid checks)

Diagnostics:

Yes (troubleshooting guides, fault codes)

Repair:

Yes (component removal, installation, rebuilding)

Overhaul:

Yes (engine, transmission, differential overhauls)

Specifications:

Yes (torque values, clearances, tolerances)

Technical Depth

Depth:

Factory-level detail, suitable for professional technicians and advanced DIYers

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text within the PDF

Print Quality:

High-resolution, suitable for printing

Index:

Included

Print Quality

Detail Level:

Detailed diagrams, schematics, and illustrations

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Options:

2.2L I4 (LL2), 4.3L V6 (L35), 5.0L V8 (L30 - less common, primarily later models), 5.7L V8 (LT1 - rare, performance models)

Performance

4.3L V6 Hp Torque:

Approx. 165-190 hp / 230-250 lb-ft torque (varies by year and specific tune)

2.2L I4 Hp Torque:

Approx. 110-125 hp / 130-140 lb-ft torque (varies by year)

Fuel System

Induction Type:

Multi-port Fuel Injection (MPI) or Sequential Fuel Injection (SFI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard

Manual Transmission:

Yes (e.g., NV1500, NV3500, Getrag 5-speed)

Optional

Automatic Transmission:

Yes (e.g., 4L60-E 4-speed automatic)

Features

Drivetrain:

RWD or 4WD

📐 Dimensions

Exterior

Body Styles:

Regular Cab, Extended Cab (with rear-hinged doors), Crew Cab (later years/rare)

Bed Lengths:

Short Bed, Long Bed

Weights

Curb Weight Range:

Approx. 3,000 - 4,000 lbs (varies by configuration)

🛡️ Safety Features

Ratings

NHTSA Ratings:

Varies by model year and configuration; generally mixed to average for the era.

Active Features

Available, standard on some later models/trims

Passive Features

Airbags:

Driver-side airbag standard from 1994, passenger airbag optional/standard on later models.

Seatbelts:

Standard front and available rear seatbelts

💡 Technology Features

Infotainment

Radio Options:

AM/FM stereo, cassette player, CD player (optional on later models/higher trims)

Driver Assistance

Cruise Control:

Available on most models

Connectivity

Power Windows Locks:

Available on higher trims or as options

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 3,000-5,000 miles or 6 months (check manual for specific engine/oil type)

Transmission Fluid Change:

Refer to manual; typically 30,000-60,000 miles depending on use and transmission type

Fluid Specifications

Engine Oil Type:

API Certified SAE 5W-30 or 10W-30 (check manual for engine-specific recommendations and viscosity grades)

Coolant Type:

Dex-Cool (Orange) or traditional green ethylene glycol coolant (check manual for system type)

Automatic Transmission Fluid:

Dexron-III or equivalent (check manual for precise specification)

Manual Transmission Fluid:

GL-4 or GL-5 gear oil (specific viscosity depends on transmission, e.g., 75W-90)

Known Issues

Intake Manifold Gaskets:

Can leak, especially on V6 engines, leading to coolant or vacuum leaks.

Clutch Slave Cylinder:

External slave cylinder on manual transmissions can leak.

Ignition Control Module:

Can fail, leading to no-spark conditions.

Rear Main Seal:

Can leak on V6 engines.

Wiper Motors:

Can seize or fail.

📚 Vehicle History

Brand Heritage

Chevrolet Gmc Truck Legacy:

Part of GM's long history in the compact pickup truck segment, replacing the Chevrolet Colorado and GMC Canyon successors.

Model Evolution

First Generation:

1982-1997 (GM T-10/GMT325 platform for the later part)

Second Generation:

1998-2004 (GMT325 platform update, exterior styling refresh)

Production

Manufacturing Locations:

Primarily Shreveport, Louisiana, USA; Oshawa, Ontario, Canada

🏆 Awards & Recognition

Recognitions

Segment Popularity:

Highly popular and best-selling compact pickup truck during its production run.

Value Recognition:

Often recognized for its value and capability as a work and personal truck.