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Audi Rs2 Avant 1994 Full Service Repair Manual

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The Audi RS2 Avant, produced in 1994 under the internal model code Type 8C, represents a unique fusion of station wagon practicality and sports car performance. Developed and built in...
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Audi Rs2 Avant 1994 Full Service Repair Manual
The Audi RS2 Avant, produced in 1994 under the internal model code Type 8C, represents a unique fusion of station wagon practicality and sports car performance. Developed and built in collaboration with Porsche, this limited-production, hand-built icon earned the nickname 'Flying Brick' for its formidable road presence and capabilities. It features a 2.2-liter turbocharged inline-5 engine producing 315 horsepower, paired with a 6-speed manual transmission and Audi's renowned quattro all-wheel-drive system. This performance station wagon, a segment leader of its time, stands out for its blend of functionality, engineering quality, and its status as a highly collectible automotive icon. This comprehensive English-language service manual provides extensive coverage for the Audi RS2 Avant, encompassing full service, repair, maintenance, diagnostics, rebuild, refurbishment, and restoration procedures. It details all major systems, including the engine, transmission, drivetrain, suspension, brakes, electrical system, bodywork, climate control, and fuel and cooling systems. The manual is designed to assist professional technicians and experienced DIY mechanics with in-depth troubleshooting, step-by-step repair instructions, and critical technical specifications, ensuring the longevity and optimal performance of this exceptional vehicle.
🏷️ Basic Information
Identification
Make:
Audi
Model:
RS2 Avant
Year:
1994
Codes
Internal Model Code:
Type 8C
👋 Introduction
Market Position
Segment:
Performance Station Wagon (Crossover segment leader of its time)
Competitive Analysis
Key Competitors:
BMW M3 Touring (unofficial), Mercedes-Benz E36 AMG Wagon (unofficial)
Key Features
Design Philosophy:
Functionality of an Avant combined with the performance of a sports car.
Unique Selling Proposition:
Limited production, homologation special, hand-built by Porsche, iconic 'Flying Brick' nickname.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service, Repair, Maintenance, Diagnostics, Rebuild, Refurbishment, Restoration
Page Count
Estimated Page Count:
Extensive (Specific count not provided, but described as 'very detailed' and 'full')
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Software Requirements:
Adobe PDF Reader, WinRAR
Operating System Compatibility:
All versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine:
Yes (Detailed diagnostics, repair, rebuild)
Transmission:
Yes (Diagnostics, repair, maintenance)
Drivetrain:
Yes (Includes quattro all-wheel drive system specifics)
Suspension:
Yes (Components, alignment, diagnostics)
Brakes:
Yes (Hydraulic system, ABS diagnostics, repair)
Electrical System:
Yes (Detailed wiring diagrams, troubleshooting, diagnostics)
Bodywork:
Yes (Repair procedures, refurbishment)
Climate Control:
Yes (Diagnosis and repair)
Fuel System:
Yes (Components, injection system, tank)
Cooling System:
Yes (Components, maintenance, repair)
Procedures Included
Maintenance:
Yes (Service schedules, fluid changes, inspections)
Repair:
Yes (Step-by-step procedures for all major components)
Diagnostics:
Yes (Troubleshooting guides, fault code interpretation, electrical diagnostics)
Rebuild:
Yes (Engine and transmission rebuild procedures)
Refurbishment:
Yes (Focus on restoring the vehicle to original condition)
Restoration:
Yes (Comprehensive guidance for a full restoration project)
Technical Depth
Depth:
Professional Technician Level (Detailed diagnostics, complex repairs, rebuilds)
Target Audience:
Professional Technicians & Experienced DIY Mechanics
📊 Manual Specifications
File Format
Quality:
Full Printable (All pages can be printed)
Print Quality
Resolution:
Assumed high-quality for clarity of illustrations and text
Binding Type
Binding:
Digital (Downloadable PDF)
Paper Type
Medium:
Digital (Can be printed on paper)
⚙️ Engine Specifications
Primary Engine
Engine Code:
APU
Engine Type:
Inline-5 Turbocharged
Displacement:
2226 cc (2.2 Liters)
Bore X Stroke:
81.0 mm x 86.4 mm
Compression Ratio:
8.5:1
Performance
Horsepower:
315 bhp (232 kW) @ 6500 rpm
Torque:
410 Nm (302 lb-ft) @ 3000 rpm
Fuel System
Fuel Delivery:
Bosch Motronic Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded Premium Gasoline (95-98 RON recommended)
Ignition System
Ignition Type:
Distributorless Ignition System (DIS)
Turbocharger
Turbocharger Model:
K24 Turbocharger (Garrett)
Intercooler:
Air-to-Air Front Mounted Intercooler
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission
Gear Ratios:
Specific ratios detailed within the manual.
Features
Clutch Type:
Hydraulically operated single dry plate clutch.
Drivetrain Layout:
Permanent All-Wheel Drive (quattro)
📐 Dimensions
Exterior
Body Style:
5-door Avant (Station Wagon)
Length:
4400 mm (173.2 in)
Width:
1700 mm (66.9 in)
Height:
1420 mm (55.9 in)
Wheelbase:
2613 mm (102.9 in)
Weights
Curb Weight:
Approx. 1610 kg (3549 lbs)
Gross Vehicle Weight:
Not specified, but expected to be significantly higher.
🛡️ Safety Features
Ratings
Crash Test Data:
No official extensive crash test data publicly available for this specific model as per modern standards, but built with Audi's robust safety cage.
Active Features
ABS:
Yes, Anti-lock Braking System (ABS)
Traction Control:
Yes, Electronic Traction Control (ASR - Anti-Slip Regulation)
Passive Features
Airbags:
Driver's airbag standard, Passenger airbag optional.
Seatbelts:
3-point inertia-reel seatbelts front and rear.
💡 Technology Features
Infotainment
Audio System:
Factory Audi Concert II or equivalent premium sound system with cassette and/or CD player. Manual covers basic operation and troubleshooting.
Driver Assistance
Cruise Control:
Yes, factory cruise control system. Manual details operation and diagnostics.
Connectivity
Wiring Diagrams:
Comprehensive wiring diagrams provided for all electrical systems, crucial for diagnostics and upgrades.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km (9,300 miles) or 12 months, whichever comes first (consult manual for specific recommendation).
Timing Belt Replacement:
Refer to manual for specific interval (typically around 80,000-100,000 km or 5-6 years for similar era VAG vehicles).
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity and API/ACEA specifications. Likely SAE 5W-40 or 10W-40 synthetic oil.
Coolant Type:
G12 (Glysantin G30) or equivalent pink/purple ethylene glycol based coolant with corrosion inhibitors.
Brake Fluid Type:
DOT 4 (refer to manual for exact specification and change interval).
Transmission Fluid Type:
Refer to manual for specific manual transmission fluid (MTF) specification. Likely a GL-4 or GL-5 gear oil.
Known Issues
Ignition Coils:
Can be prone to failure, especially with age. Manual will cover testing and replacement.
Fuel Injectors:
Can become clogged or fail. Manual details testing and cleaning procedures.
Suspension Bushings:
Wear out over time, leading to poor handling and noise. Manual covers replacement.
Turbocharger Wear:
Can develop leaks or fail if not properly maintained (e.g., regular oil changes). Manual provides diagnostic information.
📚 Vehicle History
Brand Heritage
Brand Origins:
German automotive manufacturer known for luxury, performance, and advanced technology.
Model Evolution
Predecessor:
Audi S2 Coupe (Type 8B)
Development Collaboration:
Developed and built in collaboration with Porsche.
Production
Production Period:
March 1994 - June 1995
Production Volume:
Approximately 3068 units
Assembly Location:
Audi factory in Ingolstadt, Germany; final assembly and performance enhancements by Porsche in Rossle-Bau, Zuffenhausen.
🏆 Awards & Recognition
Recognitions
Automotive Press:
Widely praised by automotive press at the time for its performance, practicality, and unique blend of Audi and Porsche engineering. Often cited as an automotive icon.
Ratings
Collectible Status:
Highly collectible and sought-after by enthusiasts due to its rarity and performance credentials.
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