Daewoo Tico 1994 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Tico Year: 1994 Codes Chassis Code Prefix: KLY3 Engine Code Common: F8CV (3-cylinder petrol) 👋 Introduction Market Position Segment: Compact city car, economy...

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Type: Car

Vendor:

Sku: 27141

Tags: 1994 Car Daewoo Tico

Product variants

Description

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Year:

Codes

Chassis Code Prefix:

Engine Code Common:

F8CV (3-cylinder petrol)

👋 Introduction

Market Position

Segment:

Compact city car, economy segment

Target Demographic:

Budget-conscious buyers, urban commuters, first-time car owners

Competitive Analysis

Key Competitors Era:

Suzuki Alto, Kia Pride, Hyundai Pony, Mitsubishi Minica

Key Features

Design Origin:

Based on the Suzuki Alto platform (licensing agreement)

Value Proposition:

Affordable price, fuel efficiency, maneuverability in urban environments

📋 Manual Details

Coverage Areas

General Coverage:

Complete factory service and repair procedures

Model Variant Coverage:

All Daewoo Tico 1994 variants

Page Count

Estimated Pages:

Hundreds of pages (specific count not provided, but described as 'complete' and 'hundreds')

Manual Type

Type:

Factory Service Repair Manual

Language

Primary Language:

English

Format

Delivery Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Engine mechanical, fuel system, ignition system, cooling system, lubrication system, emission control

Transmission:

Manual transmission, clutch system, driveline

Brakes:

Brake system (front and rear drums/discs), parking brake

Suspension:

Front suspension (MacPherson strut), rear suspension (Torsion beam axle), steering system

Electrical:

Wiring diagrams, battery, charging system, starting system, lighting system, instruments, accessories

Body:

Body construction, exterior trim, interior trim, doors, windows, seats

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, inspection procedures

Diagnostics:

Troubleshooting guides, symptom-based diagnostics, fault code interpretation (if applicable)

Repair:

Component removal and installation, overhaul procedures, adjustment specifications

Technical Specifications:

Torque specifications, clearances, tolerances, fluid capacities, electrical specifications

Wiring Diagrams:

Comprehensive electrical system wiring schematics

Technical Depth

Depth:

Complete factory-level repair and diagnostics, suitable for professional technicians and advanced DIYers

📊 Manual Specifications

File Format

Format:

PDF (Portable Document Format)

Searchability:

Likely text-searchable if OCR'd (Optical Character Recognition), enabling quick information retrieval

Print Quality

Printability:

Designed for printing, with options to print entire manual or specific pages

Binding Type

Binding For Printed Version:

Spiral-bound or perfect-bound (dependent on print service, but designed for manual use)

Paper Type

Recommended Paper:

Durable paper stock suitable for workshop environments

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 3-cylinder, 4-stroke, naturally aspirated

Displacement:

796 cc (0.8 Liters)

Bore X Stroke:

72.0 mm x 66.8 mm

Compression Ratio:

9.2:1

Valve Train:

SOHC (Single Overhead Camshaft), 12 valves (4 valves per cylinder)

Performance

Horsepower:

Approx. 40-43 PS (29-32 kW) at 5000-5500 rpm

Torque:

Approx. 60-63 Nm (44-46 lb-ft) at 3000-3500 rpm

Fuel System

Fuel Delivery:

Carburetor (e.g., Hitachi DC-type)

Fuel Type:

Unleaded gasoline (RON 91 or higher recommended)

Fuel Tank Capacity:

Approx. 35 Liters (9.2 US Gallons)

🔧 Transmission

Standard

Transmission Type:

4-speed Manual Transmission

Optional

Transmission Type:

3-speed Automatic Transmission (less common)

Features

Clutch Type:

Single dry plate, hydraulically operated

Manual Gear Ratios:

Specific ratios covered in manual (e.g., 1st: 3.545, 2nd: 1.944, 3rd: 1.379, 4th: 0.967, Reverse: 2.917, Final Drive: 4.400)

📐 Dimensions

Exterior

Length:

Approx. 3,385 mm (133.3 in)

Width:

Approx. 1,495 mm (58.9 in)

Height:

Approx. 1,400 mm (55.1 in)

Wheelbase:

Approx. 2,360 mm (92.9 in)

Ground Clearance:

Approx. 140 mm (5.5 in)

Interior

Seating Capacity:

4-seater

Cargo

Trunk Volume:

Limited, with folding rear seats for increased utility

Weights

Curb Weight:

Approx. 700-750 kg (1543-1653 lbs)

Gross Vehicle Weight Rating:

Approx. 1100 kg (2425 lbs)

🛡️ Safety Features

Ratings

Crash Test Data:

Limited data available from official global agencies for this model/year. Primary safety focus on passive features.

Active Features

Not typically equipped as standard on base models.

Traction Control:

Not equipped.

Passive Features

Seat Belts:

Front and rear seat belts (type may vary by market: 3-point front, 2-point rear)

Airbags:

Driver's airbag may be optional or standard depending on market and trim level.

Crumple Zones:

Designed with basic crumple zones for occupant protection.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio, possibly with cassette player. Aftermarket upgrades common.

Display:

Analog instrument cluster with basic gauges (speedometer, fuel, temperature).

Driver Assistance

Cruise Control:

Not equipped.

Parking Sensors:

Not equipped.

Connectivity

Bluetooth:

Not equipped.

Usb Port:

Not equipped.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 km (3,000 miles) or 6 months, whichever comes first (typical for the era).

Air Filter Replacement:

Every 15,000 km (9,000 miles) or annually.

Spark Plug Replacement:

Every 20,000 km (12,000 miles) or as specified by the manual.

Coolant Change:

Every 2 years or 40,000 km (24,000 miles).

Fluid Specifications

Engine Oil Type:

API SG or SH, SAE 10W-30 or 10W-40 (check manual for precise recommendations based on climate).

Engine Oil Capacity:

Approx. 3.0 - 3.5 Liters (with filter change).

Transmission Fluid Type:

GL-4, SAE 75W-90 or 80W-90 gear oil for manual transmission.

Brake Fluid Type:

DOT 3

Coolant Type:

Ethylene glycol-based antifreeze, mixed 50/50 with distilled water.

Known Issues

Common Wear Items:

Clutch wear, suspension bushings, exhaust system components, engine mounts.

Electrical Gremlins:

Corrosion in connectors, faulty grounds, aging wiring harnesses can lead to intermittent issues.

Rust Prone Areas:

Wheel arches, rocker panels, floor pans, particularly in regions with road salt.

Carburetor Tuning:

Carburetors can become finicky and require periodic adjustment or cleaning for optimal performance and emissions.

📚 Vehicle History

Brand Heritage

Parent Company:

Daewoo Motors, a South Korean automotive manufacturer (formerly part of Daewoo Group).

Model Evolution

Introduction Year:

Introduced in South Korea in 1991.

International Launch:

Launched in various international markets throughout the early to mid-1990s.

Production

Manufacturing Location:

South Korea (primarily Changwon plant)

Production Years:

1991-2001 (with various updates)

Daewoo Brand Status:

Daewoo brand phased out and assets acquired by General Motors in 2002.

🏆 Awards & Recognition

Recognitions

Performance Awards:

No significant performance awards; recognized for affordability and practicality.

Ratings

Reliability Ratings:

Mixed; dependent on maintenance. Simplicity can aid reliability, but build quality may vary.

Certifications

Emission Standards:

Designed to meet the emission standards of the era in its target markets.