Vehicle Segment:
Sports Car, Grand Tourer
Target Audience:
Enthusiasts, performance drivers, owners seeking detailed maintenance and repair knowledge
Key Competitors:
Toyota Supra (MK IV), Nissan 300ZX (Z32), Mitsubishi 3000GT (GTO), Porsche 968
Performance Focus:
Emphasis on rotary engine performance, handling, and lightweight construction
Manual Utility:
Provides essential information for maintaining and repairing the iconic FD RX-7
Primary Coverage:
Workshop Service Repair Manual
Secondary Coverage:
Technical Information, Diagnostics, Repair Procedures
Estimated Page Count:
Over 1000 pages (typical for comprehensive workshop manuals)
Type:
Factory Service Manual (FSM)
Format:
Downloadable Digital File (PDF)
Engine System:
Rotary engine (13B-REW), lubrication, cooling, fuel injection, ignition, emissions control, engine management system (ECU)
Transmission System:
Manual transmission (Type R154 derivative), clutch system, driveline, differentials
Brake System:
Front and rear disc brakes, ABS system, parking brake
Suspension Steering System:
Front and rear independent suspension, power steering, steering column, steering gear
Electrical System:
Battery, charging system, starting system, lighting, instrumentation, power windows, power locks, audio system, security system
HVAC System:
Air conditioning, heating, ventilation
Body Chassis:
Chassis, body panels, doors, windows, interior trim, safety restraints (airbags, seatbelts)
Diagnostics Troubleshooting:
Diagnostic trouble codes (DTCs), troubleshooting flowcharts, common problems and solutions
Maintenance Procedures:
Routine maintenance, fluid changes, filter replacements, inspections
Repair Procedures:
Engine overhaul, transmission repair, brake caliper replacement, suspension component replacement, electrical component repair
Diagnostic Procedures:
Testing of sensors, actuators, electrical circuits, mechanical components
Assembly Disassembly:
Step-by-step instructions for dismantling and reassembling all major vehicle components
Depth Level:
Comprehensive (from basic maintenance to complete engine rebuilds and complex diagnostics)
Diagnostic Capability:
Detailed diagnostic procedures and specifications for identifying and resolving faults
Special Tools:
Identification and usage instructions for specialized tools required for specific repairs
Engine Type:
Rotary (Wankel)
Configuration:
Twin-rotor, turbocharged
Displacement:
1308 cc (80.0 cu in)
Horsepower:
255 hp @ 6500 rpm (US Spec)
Torque:
217 lb-ft @ 5000 rpm (US Spec)
Fuel Delivery:
Electronic Fuel Injection (EFI) with sequential twin-turbochargers
Fuel Type:
Unleaded Premium Gasoline
ECU Type:
Engine Control Unit (ECU) with various sensors and actuators
NHTSA Ratings:
Not widely available for this era, but designed with modern safety features for its time.
ABS:
Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS) on some models
Airbags:
Driver and Passenger Airbags (standard on most models)
Seatbelts:
3-point front seatbelts with pretensioners
Body Structure:
Reinforced safety cage construction
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (synthetic oil recommended), refer to manual for precise intervals
Spark Plug Replacement:
Refer to manual for specific interval, typically based on mileage or time
Coolant Flush:
Every 30,000 miles or 2-3 years
Engine Oil Capacity:
Approx. 5.5 Liters (with filter) - refer to manual for exact capacity and viscosity (e.g., 10W-30 or 10W-40).
Coolant Type:
Mazda FL22 or equivalent long-life coolant (typically 50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4
Apex Seals:
Wear on apex seals can lead to compression loss, a common concern for rotary engines, requiring proper lubrication and maintenance.
Sequential Turbo Failure:
Failures in the sequential turbocharger system (e.g., solenoids, actuators, or associated vacuum lines) can impact performance.
Oil Premix:
Proper oil injection system function is critical; some owners opt for pre-mixing oil with fuel for added lubrication.
Cooling System:
Can be prone to overheating if not maintained correctly; flushing and ensuring proper coolant flow is vital.
