🏷️ Basic Information

Make:

Ford

Model:

Fiesta, Focus, Focus C-Max, Focus RS, Fusion, Galaxy, Ka, Streetka

Applicable Years:

1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004

Manual Type:

Workshop Service Repair Manual

👋 Introduction

Target Audience:

DIY enthusiasts, independent repair shops, and professional mechanics working on Ford Fiesta, Focus, Focus C-Max, Focus RS, Fusion, Galaxy, Ka, and Streetka models.

Value Proposition:

Offers significant cost savings compared to dealership servicing by empowering owners to perform maintenance and repairs themselves. Covers a wide range of popular Ford models from a specific, in-demand era.

Step By Step Instructions:

Emphasizes clear, easy-to-follow instructions with accompanying pictures to simplify complex procedures.

Instant Delivery:

Provides immediate access to the manual via email download after purchase, facilitating prompt repair work.

Versatile Usability:

Accessible on various devices (PC, Mac, tablet, smartphone) and printable for convenience.

📋 Manual Details

Global Coverage:

Comprehensive across all listed Ford models and variants.

Engine Coverage:

All petrol and diesel engines fitted to the specified models within the covered years.

Transmission Coverage:

Manual and automatic transmissions, including specific gearbox types and final drive units.

Trim And Drivetrain Coverage:

All trim levels, body styles, and drivetrain configurations (FWD, AWD where applicable).

Estimated Page Count:

Likely several thousand pages due to the number of models and years covered; exact count not specified in product info but implies a complete set.

Manual Type:

Complete Workshop Service Repair Manual

Language:

English

Format:

Downloadable Digital Format (PDF compatible)

📖 Manual Coverage

Engine Mechanical:

Engine assembly, disassembly, cylinder head, block, pistons, crankshaft, camshafts, timing systems, lubrication, cooling.

Engine Management:

Fuel injection, ignition system, emissions control, engine sensors, ECU diagnostics and troubleshooting.

Transmission Manual:

Clutch system, gearbox overhaul, gear selection, driveshafts, differentials.

Transmission Automatic:

Automatic transmission principles, component identification, fluid services, troubleshooting, control systems.

Brakes:

Hydraulic systems, ABS, EBD, disc and drum brake overhaul, parking brake systems, fluid specifications.

Suspension:

Front and rear suspension components (struts, shocks, springs, bushings), alignment specifications, wheel bearing service.

Steering:

Power steering systems (hydraulic and electric), steering rack, column, alignment procedures.

Electrical System:

Battery, charging system (alternator, starter), lighting systems, power windows, mirrors, central locking, wipers.

Body And Interior:

Body panel repair, doors, hood, trunk, seats, trim, glass replacement, interior components.

HVAC:

Heating, ventilation, and air conditioning system diagnosis, component replacement, refrigerant handling.

Safety Systems:

Airbag systems, seatbelt pre-tensioners, SRS diagnostics.

Emissions Control:

Catalytic converters, EGR systems, oxygen sensors, and related diagnostics for meeting emissions standards.

Fuel Delivery:

Fuel pumps, fuel filters, fuel lines, injectors, and fuel pressure regulation.

Maintenance:

Scheduled maintenance (oil changes, filter replacements, spark plugs, timing belts), inspections.

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting for all major systems.

Repair And Overhaul:

Detailed step-by-step procedures for component replacement, repair, and complete overhaul of all major systems.

Technical Data And Specifications:

Torque specifications, clearances, tolerances, fluid capacities and types, wiring diagrams, component locations.

Special Tools:

Identification and usage of specialized tools required for specific repair procedures.

Depth Of Coverage:

Comprehensive: From basic maintenance and fluid changes to complete engine and transmission rebuilds, electrical diagnostics, and bodywork.

Ignition Components:

Spark plugs, ignition coils, distributor (if applicable), crankshaft and camshaft position sensors.

Cooling System Components:

Radiator, water pump, thermostat, cooling fans, hoses, and coolant types.

Lubrication System Components:

Oil pump, oil filter, oil pan, oil galleries, and lubrication schedules.

Charging System Components:

Alternator, voltage regulator, battery, and starter motor.

Lighting Components:

Headlights, taillights, interior lights, fog lights, and associated wiring and fuses.

Body Repair Procedures:

Procedures for dent repair, panel replacement, welding specifications, and paint preparation.

Chassis Repair:

Information on chassis alignment, corrosion protection, and structural repairs.

Wheel And Tire Specifications:

Correct tire sizes, inflation pressures, wheel torque specifications, and wheel bearing replacement.

Diagnostic Trouble Codes:

Coverage of OBD-II diagnostic trouble codes (DTCs), diagnostic procedures, and reset procedures.

📊 Manual Specifications

File Format:

PDF (Portable Document Format)

Print Quality:

High quality, enabling clear reproduction of text, diagrams, and images for printing.

Binding Type:

Not Applicable (Digital Download)

Paper Type:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Engine Range General:

Covers a broad spectrum of petrol and diesel engines including but not limited to: 1.0L, 1.1L, 1.25L, 1.3L, 1.4L, 1.5L, 1.6L Zetec, Duratec, EcoBoost (early variants), 1.8L, 2.0L Duratec, Duratorq TDCi, and potentially early Durashift models.

Performance Data:

Detailed specifications for horsepower, torque, compression ratios, and power delivery curves for all covered engine variants.

Fuel System Types:

Carbureted (early models), Port Fuel Injection (PFI), Direct Injection (DI for later models in the range), common rail diesel injection (TDCi).

🔧 Transmission

Standard Transmission Types:

Various manual gearboxes (e.g., MTX75, IB5, B5/iB5 variants), and automatic transmissions (e.g., 4-speed automatic, Durashift EST).

Optional Transmission Types:

Specific automatic or semi-automatic (e.g., Durashift EST) options depending on the model and trim.

Transmission Features:

Detailed procedures for clutch replacement, gearbox servicing, differential checks, and transmission fluid specifications and capacities.

📐 Dimensions

Exterior Dimensions:

While exact dimensions are model-specific, the manual would cover body panel replacement, chassis measurements, and component fitting that relate to exterior dimensions.

Interior Components:

Procedures for servicing and replacing interior trim, seats, dashboard components, and HVAC systems.

Weight Specifications:

Information on component weights and assembly procedures where relevant for overall vehicle weight distribution.

🛡️ Safety Features

Safety Ratings Coverage:

The manual would contain information relevant to safety systems, enabling their correct repair and maintenance to ensure optimal performance. Specific crash test ratings (e.g., Euro NCAP) are typically separate but the manual supports system integrity.

Active Safety Systems:

ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), traction control (where fitted), and associated sensor and hydraulic unit diagnostics.

Passive Safety Systems:

Airbag systems (SRS), seatbelt pre-tensioners, impact sensors, and related control modules.

💡 Technology Features

Infotainment Systems Coverage:

Basic diagnostics and component replacement for factory-fitted radio systems, CD players, and early navigation systems if applicable to these model years.

Driver Assistance Features:

Information on systems like parking sensors, cruise control, and early electronic stability control (ESC) if fitted.

Connectivity Options:

Details on vehicle wiring for accessory power, diagnostic port (OBD-II) usage, and potentially basic remote key fob system information.

🔧 Maintenance

Scheduled Maintenance Intervals:

Detailed recommended service intervals for oil changes, filter replacements, spark plugs, timing belts/chains, and other periodic maintenance tasks for each model and engine. Specific intervals (e.g., 10,000 miles or 1 year for oil change) are provided.

Engine Oil Specifications:

Viscosity grades (e.g., 5W-30, 10W-40) and API/ACEA specifications for all petrol and diesel engines. Example: Ford WSS-M2C913-B for many Duratorq TDCi engines.

Coolant Specifications:

Type of antifreeze and coolant mixture ratio (e.g., 50/50) and Ford specification number (e.g., Ford Super Plus Premium / WSS-M97B44-D).

Brake Fluid Specifications:

DOT 3 or DOT 4 specification, typically specified as meeting Ford WSS-M6C57-A or similar.

Transmission Fluid Specifications:

Specific ATF (Automatic Transmission Fluid) types for automatic gearboxes (e.g., Mercon V) and gear oil specifications for manual gearboxes and differentials.

Common Wear Items:

Guidance on inspecting and replacing common wear items such as suspension bushings, wheel bearings, exhaust systems, clutch components, and certain engine sensors.

Diesel Engine Specifics:

Potential issues and maintenance related to TDCi engines, such as injector seals, glow plugs, and fuel filter replacement intervals.

Petrol Engine Specifics:

Maintenance for Zetec/Duratec engines, including spark plug types, ignition coil health, and timing belt replacement (e.g., 1.6 Zetec-SE often uses a timing belt).

📚 Vehicle History

Ford Heritage Context:

Ford's history of producing reliable and popular small to medium-sized vehicles, with continuous development across these model lines.

Model Evolution 1995-2004:

This period saw significant evolution, including the introduction of the highly successful Mk1 and Mk2 Focus, the development of the Fiesta across multiple generations, the introduction of the C-Max, Fusion, and the revival of the Ka and Streetka, alongside updates to the Galaxy.

Production Locations General:

Models were produced globally, primarily in European plants, with variations for different markets.

🏆 Awards & Recognition

Model Awards General:

While the manual itself doesn't receive awards, it covers models that have historically received numerous accolades, such as the Ford Focus being a frequent recipient of 'Car of the Year' awards in various European markets and the Fiesta being a consistently popular and well-regarded small car.