🏷️ Basic Information

Make:

Mercedes-Benz

Model:

E-Class

Chassis Code:

W210

Market Segment:

Executive Car

👋 Introduction

Brand Reputation:

Mercedes-Benz is renowned for its luxury, engineering prowess, and durability. The E-Class represents the mid-size luxury sedan segment, often competing with BMW 5 Series and Audi A6.

W210 Era:

The W210 generation marked a significant design evolution for the E-Class, introducing a more rounded and aerodynamic profile compared to its predecessor (W124), and saw the introduction of advanced technologies.

Target Audience:

DIY mechanics, independent workshops, and owners seeking to maintain or repair their W210 E-Class with confidence and accuracy.

Comprehensive Coverage:

The manual aims to cover every aspect of the vehicle's maintenance and repair, providing a single resource for all technical needs.

📋 Manual Details

Applicable Years:

1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002

Manual Type:

Complete Workshop Service & Repair Manual

Format:

Downloadable Digital File (likely PDF)

Language:

English

Content Scope:

Every Service & Repair Procedure

📖 Manual Coverage

Engine Systems:

Engine mechanical (M111, M112, M113, OM60x, OM611, OM612, OM613 series), fuel injection, ignition, cooling, exhaust, lubrication, engine management (ECU diagnostics, sensors, actuators), timing belt/chain, cylinder head, pistons, crankshaft, camshafts, oil pump, seals, gaskets.

Transmission Systems:

Manual transmission (5-speed, 6-speed), Automatic transmission (722.6 5-speed '5G-Tronic', older 4-speed variants), clutch, driveshafts, differential, axles, transmission control module (TCM).

Braking Systems:

Hydraulic brake system, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake pads, discs, calipers, master cylinder, brake lines, parking brake.

Suspension Steering:

Front and rear suspension (independent, multi-link rear), shock absorbers, springs, control arms, ball joints, bushings, power steering system, steering rack, steering column.

Electrical Electronics:

Battery, charging system (alternator), starter motor, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, instrument cluster, power windows, power seats, central locking, climate control system (HVAC), SRS (Supplemental Restraint System - Airbags), CAN bus communication.

Body Chassis:

Body construction, exterior panels, doors, hood, trunk lid, bumpers, chassis components, underbody protection, interior trim, seats, headliner, sound deadening.

Climate Control:

Air conditioning system (R134a), heater core, blower motor, controls, refrigerant system, climate control module.

Safety Restraint:

Airbag system (front, side), seat belt pre-tensioners, SRS control unit, occupant sensors.

Maintenance Procedures:

Oil change, filter replacement, fluid checks and changes (coolant, brake fluid, power steering fluid, transmission fluid), spark plug replacement, air filter replacement, cabin filter replacement, battery maintenance.

Repair Procedures:

Engine component replacement (e.g., water pump, thermostat, alternator, starter), transmission service and repair, brake system overhaul, suspension component replacement, steering system repair, electrical component diagnosis and replacement, body panel repair and alignment, interior trim repair.

Diagnostic Procedures:

Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, wiring diagram analysis, component testing procedures, OBD-II (On-Board Diagnostics) system usage for diagnosis.

Technical Specifications:

Torque specifications for fasteners, fluid capacities and types, electrical resistance values, pressure readings, engine timing specifications, wheel alignment data.

Depth Of Information:

Comprehensive; covers everything from basic maintenance to complex component overhaul and system diagnostics. Likely includes detailed step-by-step instructions with diagrams and illustrations.

📊 Manual Specifications

File Format:

PDF

Searchability:

Likely searchable text for quick information retrieval.

Printability:

Printable pages for workshop use.

Quality:

High-resolution digital scans or professionally compiled digital documents, ensuring clarity of text and diagrams.

⚙️ Engine Specifications

Gasoline Engines:

M111 (2.0L, 2.3L I4), M112 (2.4L, 2.6L, 2.8L, 3.2L V6), M113 (4.3L, 5.0L V8, including AMG variants like M113 E55).

Diesel Engines:

OM601 (2.0L I4 Diesel), OM604 (2.2L I4 Diesel), OM605 (2.5L I5 Diesel), OM606 (3.0L I6 Diesel), OM611 (2.1L I4 CDI - Common Rail Direct Injection), OM612 (2.7L I5 CDI), OM613 (3.2L I6 CDI).

Horsepower Torque Range:

Varies significantly by engine. Typically ranges from ~130 hp for base diesel models to over 340 hp for V8 and AMG variants. Torque figures also vary widely. Specific data would be detailed within the manual.

Injection Type:

Multi-point fuel injection (MPI) for gasoline engines, common rail direct injection (CDI) for later diesel engines. Early diesels may use mechanical injection pumps.

ECU Type:

Bosch Motronic or Siemens engine control units (ECUs) depending on engine and model year. Specific diagnostics and programming would be covered.

🔧 Transmission

Available Gearboxes:

5-speed manual transmissions were common. 6-speed manuals were less common but available on certain performance variants or specific markets.

Available Gearboxes:

4-speed automatic transmissions (e.g., 722.4) for earlier models, and the highly regarded 5-speed '5G-Tronic' (722.6) automatic transmission for most of the W210 production run.

Fluid Specifications:

Automatic transmissions typically require MB-specific ATF (Automatic Transmission Fluid) such as ATF 3.1, ATF 236.10, or ATF 236.14 depending on the specific gearbox. Manual transmissions use GL-4 or GL-5 gear oil.

📐 Dimensions

Length:

Approximately 4818 mm (189.7 inches) for sedan, 4850 mm (190.9 inches) for wagon.

Width:

Approximately 1799 mm (70.8 inches).

Height:

Approximately 1435 mm (56.5 inches) for sedan, 1493 mm (58.8 inches) for wagon.

Curb Weight:

Ranges from approximately 1450 kg (3200 lbs) for base models to over 1800 kg (4000 lbs) for V8 or diesel variants.

🛡️ Safety Features

NHTSA Ratings:

While specific year-by-year NHTSA ratings may vary, W210 E-Class vehicles generally received good to excellent safety ratings for their era, benefiting from Mercedes-Benz's advanced safety engineering.

Active Safety:

ABS (Anti-lock Braking System), ASR (Acceleration Slip Regulation - traction control), ESP (Electronic Stability Program) on later models, Brake Assist (BAS).

Passive Safety:

Front airbags, side airbags (often optional or standard on higher trims), seat belt pre-tensioners, crumple zones, reinforced passenger cell, head restraints.

💡 Technology Features

Audio Systems:

Factory-fitted radio/cassette or CD players from Becker or Pioneer, optional CD changer, and various speaker configurations. Later models offered more advanced infotainment systems with larger displays.

Optional Features:

Rain-sensing wipers, automatic climate control, cruise control, parking sensors (Parktronic), xenon headlights (HID), automatic dimming rearview mirror, GPS navigation systems (APS).

Bluetooth Integration:

Bluetooth connectivity was not standard on early models but became available as an option or through dealer-installed kits on later models, often integrated with the factory audio system.

🔧 Maintenance

Oil Change Interval:

Typically every 10,000-15,000 miles (16,000-24,000 km) or 12 months, depending on driving conditions and oil specification used. Service indicator system (Assyst) would guide actual intervals.

Major Service Intervals:

Spark plugs, transmission fluid, differential fluid, coolant, and brake fluid would have scheduled replacement intervals, often around 30,000-60,000 miles (50,000-100,000 km) for various items. The manual would detail these precisely.

Engine Oil:

Varies by engine, but typically API SL/SM or ACEA A3/B4, viscosity grades like 0W-40, 5W-40, or 5W-30. MB 229.5 or 229.3 specifications are common for gasoline engines.

Coolant:

MB 325.0 or MB 325.5 (ethylene glycol based) antifreeze/coolant, typically a 50/50 mix with distilled water.

Brake Fluid:

DOT 4 or DOT 4 Plus brake fluid.

Common W210 Issues:

Rust/corrosion (especially on fenders, rocker panels, and around windows), MAF sensor failure (diesel models), biodegradable wiring insulation degradation (early models), fuel pump failure, window regulator failures, vacuum leak issues, electronic climate control module (ECC) faults, transmission conductor plate issues (5G-Tronic).

📚 Vehicle History

Mercedes Benz Legacy:

Mercedes-Benz has a long-standing reputation for automotive excellence, innovation, and safety, dating back to the invention of the automobile itself.

W210 Introduction:

The W210 E-Class succeeded the W124 E-Class and was produced from 1995 to 2002. It represented a significant departure in styling and introduced new technologies and engine options.

Manufacturing Locations:

Primarily manufactured in Germany (Sindelfingen) and also produced in other facilities worldwide.

Facelift:

The W210 received a significant facelift in 2000, which included updated bumpers, side mirrors with integrated turn signals, revised headlights and taillights, and interior trim enhancements.

🏆 Awards & Recognition

Industry Accolades:

While specific awards for the W210 might be less publicized than modern vehicles, Mercedes-Benz E-Class models consistently receive accolades for safety, comfort, and build quality from automotive publications and consumer surveys of their respective eras.