Yamaha Wolverine 350 4x4 ATV Complete Workshop Service Repair Manual 1995 1996 1997 1998 1999 2000

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The Wolverine 350 4x4 ATV, produced from 1995 to 2000, is a capable and durable machine designed for a variety of off-road applications. Known for its reliable 348cc air-cooled engine,...

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Type: Atv

Vendor:

Sku: 89660

Tags: 1995 1996 1997 1998 1999 2000 350 4x4 ATV Featured Powersports Wolverine Wolverine Models Yamaha

Product variants

Description

The Wolverine 350 4x4 ATV, produced from 1995 to 2000, is a capable and durable machine designed for a variety of off-road applications. Known for its reliable 348cc air-cooled engine, automatic clutch, 5-speed transmission with reverse, and shaft-driven 4WD system, this ATV offers a balanced blend of utility and recreational performance. Extensive history in ATV manufacturing ensures a legacy of robust engineering and dependable operation. The Wolverine 350 4x4 is characterized by its straightforward design, emphasizing ease of use and longevity for riders tackling trails, farm work, or other demanding outdoor tasks. This comprehensive workshop service repair manual provides complete guidance for the maintenance and repair of your Wolverine 350 4x4 ATV. It covers all essential systems, including detailed procedures for the engine, fuel system, drivetrain, 4x4 engagement, suspension, steering, braking, and electrical systems. You will find step-by-step instructions for routine maintenance tasks, troubleshooting common issues, and performing major repairs or component overhauls. With precise torque specifications and clear explanations, this manual is an invaluable resource for owners and technicians alike, empowering them to keep their ATV in optimal condition and extend its service life.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Wolverine 350 4x4 ATV

Product Type:

Workshop Service Repair Manual

Codes

Model Years Covered:

1995, 1996, 1997, 1998, 1999, 2000

👋 Introduction

Market Position

Target Audience:

Owners of Yamaha Wolverine 350 4x4 ATVs seeking to perform their own maintenance and repairs, thereby saving on labor costs.

Competitive Analysis

Value Proposition:

Provides essential technical information to empower users to maintain their ATV, extend its lifespan, and ensure optimal performance, directly comparable to expensive factory service manuals.

Key Features

Ease Of Use:

Designed with clear, step-by-step instructions and illustrations to simplify complex repair tasks.

Accessibility:

Downloadable to various devices including PCs, Macs, tablets, and smartphones, ensuring access anytime, anywhere.

📋 Manual Details

Coverage Areas

Overall Coverage:

Complete service and repair procedures for all aspects of the Yamaha Wolverine 350 4x4 ATV.

Page Count

Estimated Page Count:

To be determined upon detailed analysis, but typically service manuals of this scope range from 300-600 pages.

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Delivery Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Maintenance And Repair:

Detailed procedures for engine disassembly, assembly, inspection, troubleshooting, and repair of all internal components.

Fuel System:

Carburetor service, fuel pump, fuel lines, fuel filter replacement, and testing.

Drivetrain And Transmission:

Front and rear differential service, driveshafts, CV joints, transmission overhaul, and clutch adjustment.

4X4 System:

Operation and repair of the automatic engagement 4WD system, front differential engagement mechanism.

Suspension And Steering:

Front and rear suspension component replacement, steering linkage, tie rods, and alignment procedures.

Braking System:

Brake caliper service, master cylinder overhaul, brake pad and shoe replacement, hydraulic system bleeding.

Electrical System:

Wiring diagrams, lighting, ignition system, starting system, charging system, battery service, and component testing.

Cooling System:

Radiator service, coolant flushing, fan operation, and thermostat replacement.

Frame And Bodywork:

Frame inspection, plastic body panel removal and installation, seat assembly, and rack systems.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, chain adjustment.

Troubleshooting Guides:

Systematic diagnostic procedures for common and uncommon problems.

Major Repairs:

Engine rebuilds, transmission overhauls, suspension component replacement, electrical system diagnostics.

Component Overhaul:

Detailed instructions for rebuilding carburetors, starters, alternators, brake calipers, etc.

Torque Specifications:

Precise torque values for all critical fasteners.

Technical Depth

Depth Of Coverage:

Comprehensive from basic maintenance to complete engine and drivetrain rebuilds, suitable for both DIY enthusiasts and professional technicians.

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

High-resolution, printable pages for individual sections or the entire manual.

Binding Type

Digital Binding:

N/A (Digital Download)

Paper Type

Digital Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, 2-valve, air-cooled

Displacement:

348cc

Bore X Stroke:

83.0 mm x 64.5 mm (typical for this era and engine family)

Compression Ratio:

9.2:1 (typical)

Performance

Horsepower:

Approximately 18-20 HP (at crank, subject to specific tuning and model year variations)

Torque:

Not explicitly stated, but torque delivery is optimized for low-end grunt suitable for off-road use.

Fuel System

Carburetor Type:

Mikuni BS33 (typical, single carburetor)

Fuel Type:

Unleaded gasoline (Octane Rating: 87 or higher recommended)

🔧 Transmission

Standard

Transmission Type:

5-speed manual transmission with automatic clutch and reverse

Optional

Optional Transmission:

N/A (standard configuration)

Features

Clutch Type:

Wet, multi-plate

Final Drive:

Shaft drive (front and rear)

📐 Dimensions

Exterior

Length:

Approximately 73.6 inches (1870 mm)

Width:

Approximately 40.2 inches (1020 mm)

Height:

Approximately 43.7 inches (1110 mm)

Weights

Dry Weight:

Approximately 467 lbs (212 kg)

Fuel Capacity:

3.7 gallons (14 liters)

Towing Capacity:

Not specified for this model, typically limited for ATVs of this class.

🛡️ Safety Features

Ratings

Atv Safety Standards:

Adheres to relevant ATV safety standards for its production era. Manual provides guidance on safe operation and maintenance.

Active Features

4Wd Engagement:

Automatic 4WD system provides enhanced traction when needed.

Passive Features

Lighting:

Halogen headlights and taillight for visibility.

Engine Braking:

Provides some degree of engine braking on descents.

💡 Technology Features

Infotainment

Infotainment Features:

N/A (Basic utility ATV, no integrated infotainment system)

Driver Assistance

Driver Assistance Systems:

N/A (Basic utility ATV, no electronic driver assistance)

Connectivity

Connectivity Features:

N/A (No electronic connectivity features)

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 600 miles or 6 months (refer to manual for specific conditions and Yamaha’s recommended interval, often around 100 hours of use).

Air Filter Cleaning:

Every 300 miles or 3 months, or more frequently in dusty conditions.

Spark Plug Inspection:

Every 600 miles or 6 months.

Gear Oil Change:

Refer to manual, typically annually or every 1200 miles/200 hours. Front and rear differential and transmission gear oil intervals may differ.

Fluid Specifications

Engine Oil Type:

Yamalube 4 (or equivalent SAE 10W-30 API SG or higher) - refer to manual for exact specification.

Gear Oil Type:

Yamaha Motorcycle Gear Oil (or equivalent SAE 80W API GL-4) for transmission and differentials.

Coolant Type:

Permanent type antifreeze (ethylene glycol based) with distilled water, 50/50 mix.

Known Issues

Carburetor Clogging:

Common issue with older carbureted engines, especially if fuel is left in the system for extended periods; requires cleaning and proper storage preparation.

Cv Joint Boot Wear:

Susceptible to damage from debris, leading to premature CV joint failure; requires regular inspection and replacement.

Electrical Connector Corrosion:

Can occur due to exposure to elements; requires inspection and cleaning/treatment with dielectric grease.

Suspension Bushings:

Wear over time can lead to play and reduced handling; manual details replacement procedures.

📚 Vehicle History

Brand Heritage

Yamaha Atv Legacy:

Yamaha has a long-standing reputation for robust and reliable ATVs, with the Wolverine line being a significant part of their utility and recreational offerings.

Model Evolution

Wolverine Lineage:

The Wolverine 350 4x4 represents a mid-size utility ATV known for its durability and balanced performance, evolving from earlier Yamaha utility models.

Production

Manufacturing Origin:

Typically manufactured in Japan or by Yamaha's international production facilities.

🏆 Awards & Recognition

Recognitions

Atv Market Recognition:

While specific awards for the 1995-2000 Wolverine 350 4x4 are not widely documented, the model was well-regarded in its segment for reliability and utility.