Engine Mechanical:
Complete engine disassembly, assembly, timing, component testing, and repair.
Engine Control System:
EFI, SFI, ECU diagnostics, sensor testing, actuator operation, and troubleshooting.
Fuel System:
Fuel pump, injectors, fuel pressure regulation, fuel filter replacement, and diagnostics.
Cooling System:
Radiator, thermostat, water pump, cooling fan system, coolant types, and flushing procedures.
Ignition System:
Spark plugs, ignition coils, wiring, timing, and troubleshooting.
Lubrication System:
Oil pump, oil filter, oil pressure testing, and lubrication schedules.
Exhaust System:
Muffler, catalytic converter, exhaust pipes, and hanger replacement.
Emission Control Systems:
EVAP system, EGR system, catalytic converter operation, and related diagnostics.
Transmission Manual:
Clutch system (master/slave cylinders, release bearing), manual transaxle disassembly, assembly, fluid changes, and component repair.
Transmission Automatic:
Automatic transaxle (if applicable for specific engines) diagnostics, fluid service, and troubleshooting.
Drivetrain:
Front axle shafts, drive belts, CV joints, and related components.
Brake System:
Front/rear disc brakes, brake pads, rotors, calipers, brake lines, master cylinder, booster, parking brake, ABS system diagnostics.
Suspension Front:
MacPherson struts, control arms, ball joints, springs, shock absorbers, and alignment procedures.
Suspension Rear:
Torsion beam axle, shock absorbers, springs, and rear wheel alignment.
Steering System:
Power steering pump, rack and pinion, steering column, tie rod ends, and related components.
Wheel And Tire System:
Tire pressure, sizes, wheel bolt patterns, and rotation.
Electrical System:
12V battery, charging system (alternator), starting system (starter motor), lighting, horn, power windows, power locks.
Lighting System:
Headlights, taillights, turn signals, interior lighting, and bulb replacement.
Instrumentation:
Combination meter, gauges, warning lights, and their diagnostic procedures.
Safety Systems:
Supplemental Restraint System (SRS) - airbags, seat belts, and associated sensors. Yaw Rate Sensor.
Body Exterior:
Body panel removal/installation, door mechanisms, hinges, bumpers, glass replacement (windshield, windows), roof drip mouldings.
Body Interior:
Dashboard, interior trim, seats, headlining, center cluster module, sun roof system.
Climate Control:
Heater radiator, A/C system (components, recharge - though A/C specific details may vary in depth), blower motor.
Wipers And Washers:
Wiper motor, wiper switch, washer system (pump, nozzles, reservoir), wiper rubber replacement.
Audio Visual:
Radio receiver, speaker installation.
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, belt inspections and tensioning, spark plug replacement.
Troubleshooting:
Systematic diagnostic procedures for various components and malfunctions, including electrical gremlins and engine performance issues.
Repair Procedures:
Step-by-step instructions for component replacement, overhaul, and adjustment for nearly all vehicle systems.
Diagnostics:
Fault code reading (OBD-II systems), sensor and actuator testing using multimeters and diagnostic tools.
Electrical Diagnostics:
Comprehensive wiring diagrams, circuit testing, component location, and troubleshooting for electrical issues.
Wiring Diagrams:
Detailed, system-specific wiring schematics are a core component of this manual.
Special Tools:
Identification of specific tools required for certain procedures.
Specifications:
Torque specifications, clearances, fluid capacities, and other critical technical data.
Depth Of Coverage:
Comprehensive. Covers everything from basic fluid changes to complete engine and transmission rebuilds, including detailed electrical system diagnostics.
Manual Classification:
Full Workshop Service Repair Manual
Oil Change Interval:
Typically every 10,000-15,000 km or 1 year, whichever comes first (refer to specific engine recommendations in manual).
Timing Belt Replacement:
Crucial for FIRE and 16V engines. Recommended interval usually 80,000-120,000 km or 5-7 years. Failure can cause catastrophic engine damage.
Engine Oil Type:
Refer to manual for specific viscosity (e.g., 10W-40, 5W-30) and API/ACEA specifications based on engine type and climate. Examples: Selenia KPE 5W-40 for many petrol engines.
Coolant Type:
Ethylene glycol based antifreeze. Typically requires a 50/50 mix with distilled water. Paraflu UP or similar is often recommended.
Brake Fluid Type:
DOT 3 or DOT 4, depending on system specifications. Typically requires a flush and replacement every 2 years.
Manual Transmission Fluid:
GL-4 gear oil, viscosity typically 75W-90 or 80W-90. Capacity around 2.0-2.5 liters.
Common Problems:
Electrical gremlins (especially wiring loom issues and sensor failures), ignition coil failures, exhaust manifold cracks (some engines), suspension component wear (ball joints, bushes), clutch master/slave cylinder leaks, rust on sills and wheel arches.