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Mitsubishi Mirage 1995-2003 Workshop Service Manual Repair

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This manual covers the Mitsubishi Mirage, Fifth Generation (CJ/CK/CM/CN), produced between 1995 and 2003. Known for its compact size and fuel efficiency, the Mirage offered various body styles including 3-door...
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Mitsubishi Mirage 1995-2003 Workshop Service Manual RepairMitsubishi Mirage 1995-2003 Workshop Service Manual RepairMitsubishi Mirage 1995-2003 Workshop Service Manual RepairMitsubishi Mirage 1995-2003 Workshop Service Manual Repair
This manual covers the Mitsubishi Mirage, Fifth Generation (CJ/CK/CM/CN), produced between 1995 and 2003. Known for its compact size and fuel efficiency, the Mirage offered various body styles including 3-door and 5-door hatchbacks, and a 4-door sedan. Engine options typically included a 1.5L 4G15 SOHC I4 and a 1.8L 4G93 SOHC I4, with some performance variants featuring a 1.8L DOHC I4. The vehicle was equipped with either a 5-speed manual transmission or a 4-speed automatic transmission, and featured a reliable chassis and suspension system. This comprehensive workshop service and repair manual provides detailed information for all vehicle systems, catering to professional technicians, DIY mechanics, and owners. It includes routine maintenance procedures, step-by-step repair and overhaul instructions for the powertrain, chassis, suspension, electrical system, and body. Furthermore, the manual offers diagnostic and troubleshooting guides, technical specifications, and safety guidelines. The content is presented in English and is designed for easy navigation and printing, ensuring proper vehicle upkeep and repair.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Mirage
Generation:
Fifth Generation (CJ/CK/CM/CN)
Production Years Covered:
1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003
Codes
Chassis Codes:
CJ, CK, CM, CN
👋 Introduction
Market Position
Target Audience:
Professional technicians, DIY mechanics, and owners seeking in-depth vehicle knowledge.
Competitive Analysis
Value Proposition:
Provides comprehensive, factory-level repair and maintenance information to save on labor costs and ensure proper vehicle upkeep.
Key Features
Delivery Method:
Instant Download (No shipping costs or waiting time)
Content Source:
Original manufacturer's workshop manual, ensuring accuracy and completeness.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive repair and maintenance for all vehicle systems
Page Count
Estimated Page Count:
Hundreds of pages (typical for a complete workshop manual)
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF (Portable Document Format)
📖 Manual Coverage
Systems Covered
Powertrain And Drivetrain:
Engine overhaul, fuel system, ignition system, exhaust system, cooling system, lubrication system, transmission (manual and automatic), clutch, driveshafts, differentials.
Chassis And Suspension:
Front and rear suspension systems, steering system, wheels, tires, brakes (hydraulic and parking), chassis components.
Electrical And Electronics:
Battery, charging system, starting system, lighting system, instrument cluster, wiring diagrams for all circuits, audio system, climate control electronics, power accessories.
Body And Interior:
Body panels, doors, windows, interior trim, seating, safety restraints (airbags, seatbelts), heating, ventilation, and air conditioning (HVAC) system.
Procedures Included
Routine Maintenance:
Oil change intervals and specifications, filter replacements, fluid checks and top-offs, spark plug replacement, belt tensioning, tire rotation and pressure checks.
Repair And Overhaul:
Step-by-step instructions for engine disassembly and reassembly, transmission repair, brake system servicing, suspension component replacement, electrical component troubleshooting and repair.
Diagnostics And Troubleshooting:
Fault finding guides, diagnostic trouble codes (DTCs) interpretation (where applicable), common problem identification and solutions.
Technical Depth
Technical Depth:
Detailed information suitable for professional technicians, with adequate data for DIY mechanics. Includes specifications, torque values, diagnostic procedures, and overhaul instructions.
📊 Manual Specifications
File Format
Print Quality:
Full Printable (High Resolution)
Zoom Functionality:
Yes (Zoom In/Out capabilities)
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
Requirements
Software Requirements:
Adobe PDF Reader, WinRAR
Operating System Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Options Common:
1.5L 4G15 SOHC I4, 1.8L 4G93 SOHC I4, 1.8L 4G93 DOHC I4 (GDI Turbo in some markets, e.g., FTO)
Performance
Horsepower Range:
Approx. 92 hp (1.5L) to 145 hp (1.8L Turbo, performance variants)
Torque Range:
Approx. 94 lb-ft (1.5L) to 130 lb-ft (1.8L) - varies by engine and tuning.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Maintenance
Spark Plug Type Example:
NGK BKR6E (Consult manual for specific engine and year)
Engine Oil Type Example:
10W-30 or 5W-30 (API SG/SH/SJ rated - Consult manual for specific engine and year)
Cooling System Capacity Example:
Approx. 4.8 Liters (with 50/50 coolant/water mix - Consult manual for specific engine)
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transmission
Optional
Optional Transmission Type:
4-speed Automatic Transmission
Features
Clutch Type:
Dry single-plate clutch (Manual)
Maintenance
Manual Transmission Fluid Example:
API GL-4 SAE 75W-90 Gear Oil (Consult manual for specific variant)
Automatic Transmission Fluid Example:
DIAQUEEN SP-III (or equivalent ATF - Consult manual for specific variant)
📐 Dimensions
Exterior
Body Styles:
3-door Hatchback, 4-door Sedan, 5-door Hatchback
Wheelbase Range:
Approx. 2480-2500 mm (varies slightly by body style)
Weights
Curb Weight Range:
Approx. 980-1150 kg (varies by body style and equipment)
Gross Vehicle Weight Rating:
Refer to vehicle specific VIN plate (typically around 1400-1550 kg)
🛡️ Safety Features
Ratings
Crash Test Information:
Information on crashworthiness and safety system performance is detailed within the manual, including front and side impact structural analysis.
Active Features
Braking System:
Front ventilated discs, rear drums standard. Optional ABS available on higher trims. Manual provides detailed inspection and replacement procedures.
Passive Features
Airbags:
Driver and front passenger airbags standard on most models from mid-generation onwards. Manual covers airbag system diagnostics and component replacement.
Seat Belts:
Three-point seatbelts with pretensioners for front occupants. Manual details seatbelt system operation and inspection.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with cassette player, optional CD player. Manual details stereo system removal, installation, and basic troubleshooting.
Driver Assistance
ABS:
Anti-lock Braking System available as an option, manual provides diagnostic and repair procedures for ABS components.
Connectivity
Exterior Lighting:
Halogen headlights, standard taillights. Manual includes bulb replacement procedures and electrical troubleshooting for lighting circuits.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles or 6-12 months, whichever comes first (Consult manual for exact mileage/time based on driving conditions).
Timing Belt Replacement:
Recommended replacement every 60,000 - 90,000 miles or 5-7 years for applicable engines (Consult manual for specific engine variant).
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (Consult manual for specific recommendation)
Power Steering Fluid:
Refer to manual, typically ATF Dexron II or III
Known Issues
Common Wear Items:
Struts/shocks, sway bar links, engine mounts, clutch wear (manual transmission), exhaust system components, cooling system hoses.
Potential Electrical Issues:
Corrosion in wiring harnesses, aging sensors, alternator/starter issues.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors History:
Mitsubishi Motors, a division of Mitsubishi Group, has a long history in automotive manufacturing, known for robust and reliable vehicles.
Model Evolution
Mirage Model Lineage:
The Mirage has been a staple in Mitsubishi's compact car lineup, evolving through multiple generations, with the CJ/CK/CM/CN being a significant iteration.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with potential assembly in other global markets.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for this model generation might be limited, the Mirage was recognized for its value and fuel efficiency in its segment.
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